• 제목/요약/키워드: Tilting pad

검색결과 118건 처리시간 0.029초

틸팅차량용 제동 디스크의 트라이볼로지 특성 연구 (Tribological Characteristics of proposed brake disk for Tilting train)

  • 박경식;강성웅;조정환;이희성
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2005년도 춘계학술대회 논문집
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    • pp.491-497
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    • 2005
  • Brake system is indispensible functional part to the transportation machines such as railroad cars, and all of industrial machines. It is mechanical element to stop the movement or slow the speed, transforming kinetic energy of motion object into thermal energy through solid friction. According that recently the railroad cars have become high-speed, the technique in braking domain to secure the overall braking effort is making rapid progress. In particular, material development and manufacturing process are so important to secure friction performance, which is the core in braking performance of mechanical brake units. Wear of brake disk could mainly result in the diminishment of its life span due to thermal cracking, so the endurance against high temperature is required. On the other hand, in this case, the problem is that the side wear of pad, relative material is slightly increased because of enlargement of plastic deformation. It is necessary, therefore, to develop a disk material that will be used in the Tilting System mechanical brake units. The purpose of this paper is to make a study prior to developing brake disk of Tilting Train travelling at 200km/h and to propose the component of brake disk. Accordingly, I will conduct sufficient researches on technical documents of brake disk, that are basic documentations, analyze an impact on components, and further, considering braking degree of train, study for the basic proposal on brake disk's component of the train travelling at 200km/h, which has relatively minor influence of heat stress and maintains the friction. In this respect, I would like to investigate friction characteristics between disk and relative friction material via Test on some possible test segments, analyze and propose friction performance, temperature impact and so forth coming from the contact with pad, relative material to demonstrate the friction characteristics.

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Spragging 에 의한 터빈 베어링의 손상 및 방지 대책 (Analysis for Prevention of Spragging in the Turbine Bearings)

  • 하현천;양승헌
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 1999년도 제30회 추계학술대회
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    • pp.174-178
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    • 1999
  • This paper describes an investigation on bearing failure due to spragging that has been continuously occurred in turbine hearings. The spragging is defined as the damage found on the leading edge of unloaded pads in the tilting pad journal bearing, In general, the damage mechanism by spragging is classified into fatifgue failure, The principle cause of spragging could be thought as the self-excited vibration by the absence of a stable static equilibrium position of upper pads with no preload. Because of serious consequences of system breakdowns due to bearing failures, determination ar the causes of failure and effective method for countermeasures are very important. This paper describes both the causes of spragging and countermeasures for prevention of such failure, which are taken place in the electric power plants.

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600HP급 기어구동형 터보 공기압축기 회전체계의 동역학적 설계 및 해석 (Rotordynamic Design and Analysis of the Rotor-Bearing System of a 600HP Gear Driven Turbo-Compressor)

  • 최상규;김영철;권병수
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 1997년도 추계학술대회논문집; 한국과학기술회관; 6 Nov. 1997
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    • pp.50-57
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    • 1997
  • A 600HP class high-speed gear driven 3-stage turbo-compressor (IGCC : Integrally Geared Centrifugal Compressor) driven by a 3600 rpm AC induction motor has been designed, of which low speed pinion runs at 35000 rpm and high speed pinion at 50000 rpm nominally. Due to its high speed operation, the system requires very reliable bearing selection and design as well as accurate rotordynamic analysis and prediction of its dynamic behavior to secure the operating reliability. Rotordaynamic analyses of the IGCC rotor-bearing system predicted that the low speed pinion rotor mounted on 5-pad tilting pad bearings has two critical speeds before its design speed and high speed pinion rotor only one critical speed, and estimated critical speeds of both pinion shafts are away from the continuous operating speed enough to satisfy the corresponding API requirement. The forced response analysis with API specified maximum allowable unbalances also showed that unbalance responses are small enough for smooth operation of the system.

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NCM-CV 주철 제동디스크와 다양한 패드의 적합성 평가 (Compatibility Evaluation between NCM-CV Cast Iron Brake Disk and Various Pads)

  • 길형균;고태환;조동현;한성호;서승일
    • 한국철도학회논문집
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    • 제10권3호
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    • pp.251-256
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    • 2007
  • The research analyzed dynamo test results to evaluate compatibility between brake disk made of NCM-CV cast iron and various pads. The dynamo test was executed with one kind of resin pad and three kinds of sintered pads suitable for 200 km/h trains according to a program which refers to UIC 541-3. The thermocouples were established in specific location in order to measure the temperature of disk and pads. In addition, the thermal imaging camera was used for capturing the instantaneous thermal characteristic of disk. The research results may be utilized to use as basis data of pad development for NCM-CV brake disk hereafter.

선단압력을 고려한 대형 틸팅패드 저어널베어링의 THD 성능 해석 및 실험 (Theoretical and Experimental Investigations on the THD Performance of a Large Tilting Pad Journal Bearing Including Inlet Pressure Effect)

  • 하현천;김경웅;김영춘;양승헌
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 1994년도 제19회 학술대회
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    • pp.21-27
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    • 1994
  • 본 연구에서는 대형 틸팅패드 저어널베어링의 성능에 관한 보다 정확한 설계 자료를 제시하기 위해서 선단압력을 고려한 이론해석을 수행하여 선단압력이동 베어링의 THD 성능에 미치는 영향을 제시하고자 한다. 그리고, 이론해석 결과와 실험 결과를 비교하여 이론해석 결과의 타당성을 제시하고자 한다.

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MVR 담수화장비용 터보 증기압축기의 개발 (Development of Turbo Steam Compressors for MVR System)

  • 오종식;성병일;현용익
    • 유체기계공업학회:학술대회논문집
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    • 유체기계공업학회 2003년도 유체기계 연구개발 발표회 논문집
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    • pp.482-486
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    • 2003
  • A high-efficiency turbo steam compressor has been successfully developed for the MVR desalination system, first one in Korea. The state-of-the-art design methods using real gas properties were applied to get all the aerodynamic design results. Bull and pinion gear trains, tilting-pad bearings and investment cast impellers were developed also to be integrated into the integral gear-driven turbo steam compressor. System tests show highly efficient performance.

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고속철도교 신축부의 진동 및 신축의 효율적인 저감 방안 (Effective Methods Reducing Joint Vibration and Elongation in High speed Rail Bridge)

  • 민경주;강태구;임남형
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2011년도 정기총회 및 추계학술대회 논문집
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    • pp.800-806
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    • 2011
  • Thermal expansion which occurs at the high speed rail joint is proportional to the free length from the point of fixity. This thermal expansion behaves similar to free expansion because the girder longitudinal stiffness is much larger than longitudinal resistance of rail pads. But the longitudinal displacement in the long rail is nominal because the longitudinal support condition of the girder is normally MFM(movable-fix-movable) system. Due to these girder expansion characteristics, there is longitudinal relative displacement at the rail pad and rail fastener spring which connects rail and girder. If the relative displacement between rail and girder is beyond the elastic limit for the rail pad, rail fastener system shall be applied using sliding fastener to prevent rail pad damage and fastener separation resulting from slip. On the other hand, train vertical vibration and tilting can occur due to the lack of fastener vertical force if the sliding fastener is applied at the girder joint. In the high speed rail bridge, vibration can occur due to the spring stiffness of the elastomeric bearing, also both vertical downward and upward displacement can occur. The elastomeric bearing vertical movement can cause rail displacement and finally the stability of the ballast is reduced because the gravel movement is induced.

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수직형 저널 베어링에서 preload 변화에 따른 베어링 패드 온도 변화 (Bearing Pad Temperature Change Depending on the Preload of Vertical Journal Guide Bearing)

  • 김준성;김두영;김동관;박상호
    • 한국유체기계학회 논문집
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    • 제12권6호
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    • pp.33-40
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    • 2009
  • The temperature of vertical pump bearing metal in the pumped storage power plant has been high enough to shutdown the unit. Attempts such as decreasing the oil supply temperature, increasing the bearing oil gap etc. were performed to resolve the problem, but the issue was not resolved. Finally, the high bearing metal temperature was corrected by adjusting the bearing preload. The preload is formed by the oil wedge between the journal surface and bearing pad surface and the degree of preload is determined by the machined radial clearance, assembled radial clearance, rotor journal diameter etc. This paper focuses on the analysis of the preload depending on the bearing parameters and the result of the modification of the bearing following the analysis. The bearing metal temperature dropped as much as $20^{\circ}C$ which was similar as expected by software calculation. But the shaft vibration could increase when the assembled radial clearance is excessive. So, the adjustment of the bearing preload for the tilting pad type journal bearing should be carefully performed.

API 617 규격에 의거한 프로세스 가스 터보압축기의 로터다이나믹 해석 및 안정성 검토 (A Rotordynamic and Stability Analysis of Process Gas Turbo-Compressor in accordance with API 617 Standard)

  • 김병옥;이안성
    • 한국유체기계학회 논문집
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    • 제12권5호
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    • pp.47-53
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    • 2009
  • A rotordynamic and detailed stability analysis in accordance with API 617 standard were performed with a turbo-compressor, which is one of key rotating machinery in refinery, petroleum, and power plants. The system is composed of rotor shaft, impeller, sleeve hub, balance drum, and coupling hub. The rotor system is supported by tilting pad bearings, which has 5 pads and pad on loading condition. The rotordynamic analysis specified by API 617 includes the critical speed map, mode shape analysis, Campbell diagram, unbalance response analysis, and stability analysis. In particular, the specifications of stability analysis consist of a Level 1 analysis that approximates the destabilizing effects of the labyrinth seals and aerodynamic excitations, and Level 2 analysis that includes a detailed labyrinth seal aerodynamic analysis. The results of a rotordynamic analysis and stability analysis can evaluate the operating compressor health and can be utilized as a guide of its maintenance, repair and trouble solution.

패드의 선단압력을 고려한 부채꼴 모양의 피봇식 추력베어링의 성능해석 (An analysis of the performance of sector shaped, pivoted pad thrust bearings in consideraation of the inlet pressure)

  • 김종수;김경웅
    • 대한기계학회논문집
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    • 제12권5호
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    • pp.1063-1070
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    • 1988
  • 본 연구에서는 부채꼴형 유한폭 패드베어링에서의 선단압력을 구하기 위하여 3차원 유동모델을 제시하였으며, 이 유동모델을 기초로 하여 구해진 선단압력을 패드 선단에서의 압력경계조건으로 사용하여 유막내의 압력을 구하고 베어링의 하중지지능 력, 마찰토오크 및 윤활유량등을 계산함으로써 베어링의 성능을 해석하였다. 그 결 과 선단 압력이 크게 발생하는 운전조건일수록 선단압력을 무시한 종래의 베어링 성능 해석결과와는 상당한 차이가 있었으며, 특히 관성계수가 큰 운전조건에서 사용되는 피 봇식 추력베어링에서는 선단압력의 영향으로 인하여 하중지지능력을 최대로하는 피봇 점의 위치가 패드 선단부쪽으로 크게 이동되었다.