• Title/Summary/Keyword: TiN Coating

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A study on life decision factors of TiN films coated by Cathode Arc ion Plating Method (음극 아크 이온플레이팅법으로 코팅된 TiN 박막의 수명결정요인에 관한 연구)

  • 최석우;백영남
    • Journal of the Korean institute of surface engineering
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    • v.33 no.4
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    • pp.222-228
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    • 2000
  • The life time of cutting tool was studied in the relation with the properties of TiN coating tools. The purpose of this study is to compare the cutting conditions of the TiN coated tools with those of the non-coated tools and to find out the optimal cutting condition of the TiN coated tool. The coated tools were prepared by the sputtering process at $4$\times$10^{-3}$Torr. When the cutting speed is increased 22.2% from 90m/min, the limited life of coating bite was decreased by 60.61%, but non-coating bite was decreased by 64.05%. In the tool lifetime equation of the coated tools "a"(exponent of feed rate) was not much changed in comparison with that of the non-coated tools but "n" (exponent of tool′s life) was increased by 9.3% and "b" (exponent of cutting depth) was increased by 2.4%. It was thought to be that TiN coated tools was used for higher cutting speed than non-coated tools to improve the lifetime of the coated tools.

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Friction and Wear Characteristics of Plasma Coated Surface of Casting Aluminum Alloy (플라즈마 코팅한 주조용 알루미늄합금의 마찰 및 마멸특성)

  • Chae, Young-Hun;Ren, Jing-Ri;Park, Jun-Mock;Kim, Seock-Sam
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.5
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    • pp.791-799
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    • 1997
  • The wear characteristics and wear mechanisms of plasma sprayed Al/sub 2/ O/sub 3/-40%TiO/sub 2/ and Cr/sub 2/O/sub 3/ deposited on casting aluminum alloy(AC4C) were investigated. Specimens were processed for various coating thicknesses. Ball on disk type wear tester was used for wear test. The scratch test on plasma sprayed coating surface showed that critical load to break the coating layer was greater than 40 N. The critical load increase with the increase of coating thickness of specimens. The friction coefficient of Cr/sub 2/O/sub 3/ coating layer was less than that of Al/sub 2/O/sub 3/-40%TiO/sub 2/ coating layer. The wear resistance of Cr/sub 2/O/sub 3/ coating layer was greater than that of Al/sub 2/O/sub 3/-40%TiO/sub 2/ coating layer. Microscopic observation of worn surfaces was made by SEM. SEM observation showed that the main mechanism of wear for Al/sub 2/O/sub 3/-40%TiO/sub 2/ coating layer was abrasive wear under 50 N. For the case of Al/sub 2/O/sub 3/-40%TiO/sub 2/ coating layer, as the surface cracks perpendicular to sliding direction propagated, the wear debris was generated in wear track. However, the main mechanism of wear for Cr/sub 2/O/sub 3/ coating layer was brittle fracture under 150 N.

Effect of the Ti-series Coating on the Friction and Wear Characteristics of SCM415 Steel (Ti-계 코팅이 SCM415강의 마찰.마모 특성에 미치는 영향)

  • Jang, Jeong-Hwan;Tak, Sung-Hoon;Zhang, Qi;Xu, Zhezhu;Lyu, Sung-Ki
    • Tribology and Lubricants
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    • v.26 no.3
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    • pp.162-166
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    • 2010
  • The purpose of this study is to show the friction and wear characteristics on the vapor deposited Tiseries coating layers on the SCM415 steel. In this research, frictional wear characteristic of coating materials such as TiN, TiCN, TiAlN was investigated under room temperature, normal air pressure and dry lubricating condition. Therefore this study carried out research on the friction coefficient, micro hardness(Hv), roughness, SEM on the vapor deposited coating layers on the SCM415 steel.

Effects of TiN/Ti and ZrN/Ti Multilayer Coating on the Surface Characteristics of Dental Ni-Ti Alloy Files (치과용 Ni-Ti합금파일의 표면거동에 미치는 TiN/Ti 및 ZrN/Ti 다층막 코팅의 영향)

  • Gang, Ho-Min;Hwang, Ho-Gil;Jang, Seung-Hyeon;Jeong, Yong-Hun;Choe, Han-Cheol
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2008.11a
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    • pp.64-65
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    • 2008
  • 본 연구에서는 임상적으로 사용후 파절된 Ni-Ti파일의 표면 거동을 조사해보고 피로파괴수명 연장을 위하여 표면에 TiN/Ti 및 ZrN/Ti를 다층막으로 코팅한 후 표면의 특성을 조사하였다.

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CrN and TiN Coatings for the Wear Resistance of Extrusion Mold for Magnesium (마그네슘 압출용 금형의 내마모성 향상을 위한 CrN, TiN 코팅)

  • Lee, Su-Young;Kim, Sang-Ho
    • Journal of the Korean institute of surface engineering
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    • v.44 no.6
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    • pp.233-238
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    • 2011
  • The friction and wear characteristics of CrN and TiN coatings on SKD61 which is mold material using for extrusion of AZ80 magnesium alloy were investigated. The coatings were deposited by the arc ion-plating method, and the thickness were about $3.59{\mu}m$ and $3.28{\mu}m$, respectively. Reciprocating friction wear tests were conducted by varying pin load and temperature of counter substrate at un-lubricated condition. The pin loads were 11, 15 and 19 kgf, and the substrate temperatures were room temperature and $120^{\circ}C$. CrN coating which has a lower friction coefficient and a smaller adhesive wear with AZ80 magnesium alloy showed better wear resistance than TiN coating.

A Study on the Coating Characteristics of SCM415 Steel (SCM415 강의 코팅특성에 관한 연구)

  • Jang, Jeong-Hwan;Xu, Zhezhu;Kim, Hae-Ji;Kim, Nam-Kyung;Lyu, Sung-Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.2
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    • pp.117-123
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    • 2011
  • The purpose of this study is to show the friction and wear characteristics on the vapor deposited coating layers on the SCM415 steel. In this research, frictional wear characteristic of coating materials such as Ti-series, Cr-series & WC/C and TiAlN+WC/C multilayer coating was investigated under room temperature, normal air pressure and no lubricating condition. Therefore, this study carried out research on the friction coefficient, micro hardness(Hv), surface roughness and wear quantity on the vapor deposited coating layers on the SCM415 steel. As the wear experimental result, the excellence of TiAlN+WC/C multilayer coating has been proven by high micro-hardness, low friction coefficient and wear quantity.

Penetration behavior by carbon potential in laser-carburized TiZrN coatings (TiZrN 코팅의 레이저 침탄에서 탄소 포텐셜에 따른 침입 거동)

  • Lee, Byunghyun;Kim, Taewoo;Hong, Eunpyo;Kim, Seonghoon;Lee, Heesoo
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.31 no.6
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    • pp.282-286
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    • 2021
  • Penetration depth and compressive residual stress of laser-carburized TiZrN coating by thickness of carbon paste were investigated in terms of carbon potential. The carbon paste was covered with a thickness of 1.1 mm using screen printing, and applied to a thickness of 0.4 mm using spin coating, and laser carburization was performed under the same conditions. As the thickness of carbon paste increased, the diffraction pattern of the laser-carburized TiZrN coating shifted to a lower angle, indicating solid solution strengthening and lattice distortion. For microstructure analysis using TEM, the defects and carbon concentration of the laser-carburized TiZrN coating increased as the carbon paste was thicker. It indicated that the variation of the carbon potential corresponds to the change in the paste thickness. In XPS depth profile analysis, high concentration of carbon and formation of carbide were observed in laser-carburized TiZrN coating with thick carbon paste. It revealed that the carbon concentration on the surface and carbon potential were changed by the thickness control of carbon paste. The compressive residual stress increased from 3.67 GPa to 4.58 GPa by the variation of carbon concentration.

The effect of TiCrN coating on high temperature stability of Inconel 617 (TiCrN 코팅이 Inconel 617 합금의 고온안정성에 미치는 영향)

  • Lee, Byeong-Woo;Park, Jong-Cheon;Kim, Mi-Ru;Koo, Jin-Heui;Kim, Byeong-Ik;Cho, Hyun
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.21 no.6
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    • pp.235-239
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    • 2011
  • TiCrN layers (Ti : Cr = 20 : 80 and 5 : 95 wt%) were deposited on Inconel 617 and the effect of TiCrN coating on the high temperature stability of Inconel 617 up to $1000^{\circ}C$ was examined. XRD analysis and microstructural observation showed that vigorous and inhomogenous Cr diffusion to the surface was suppressed by TiCrN layer compare to the uncoated Inconel 617. This led to a distinctive enhancement in thermal oxidation resistance of Inconel 617.

A study on the Cutting Force Variation Comparison between Low CBN and Coated Low CBN Tools in Turning of SCM440 (Low CBN 코팅공구의 SCM440 선삭시 절삭력변화에 관한 연구)

  • Bang, Hong-In;Kim, Tea-Young;Oh, Sung-Hoon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.12 no.1
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    • pp.9-14
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    • 2013
  • In recent years, high hardness steel is used for most of the material in many areas including aircraft, nuclear power, space exploration and automotive parts. Low CBN tools are widely used in industrial field which can effectively process high hardness steel of HRC 45 or harder. The results of this study demonstrated, when high hardness steel, SCM440 is turned with Low CBN tools coated with TiN and TiAlN coatings respectively, that both the thrust force and cutting force tends to increase with more increase in cutting force than thrust force, as the feed rate increases at constant cutting speed. In addition, the size of the cutting force and thrust force does not change with the increased cutting speed at the same feed rate, but the tool life is reduced if the cutting speed is increased to shorten the machining time. Therefore, it is recommended to limit the cutting speed at 250 m/min maximum or less. Furthermore, comparing the cutting force of the three tools at the same cutting condition, Tin coating tool showed the smallest cutting force and Low CBN was the next, and the TiAlN coating tools showed the largest cutting force.

A Study on the Squareness of Circular Pocket Machining of SCM415 Steel (SCM415강의 원형포켓 가공시 직각도에 관한 연구)

  • Kim, Jin-su;Choi, Chul-Woong;Shin, Mi-Jung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.7
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    • pp.42-47
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    • 2019
  • In this research, we try to study the change of squareness in the cutting process while changing cutting conditions such as feed rate and spindle rotational speed with chromium molybdenum steel (SCM415) material and TiCN, TiAlN coated end mill tool. The TiCN coating tool had the best straightness at 4,000 rpm at a feed rate of 200 mm/min. The TiAlN coating tool was best measured at 3,000 rpm at a feed rate of 200 mm/min. TiAlN coated tools had excellent dimensional tolerance when comparing the coating tool specifics.