• Title/Summary/Keyword: Thrust chamber

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Development of a Design Theory of a Pressure Vessel with Combined Structure of the Metal and the Composite (금속재와 복합재 이종구조물로 된 압력용기의 설계이론 개발)

  • Lee Bang-Eop;Kim Won-Hoon;Koo Song-Hoe;Son Young-Il
    • Journal of the Korean Society of Propulsion Engineers
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    • v.10 no.2
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    • pp.23-30
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    • 2006
  • A thery was developed to design a high pressure vessel with combined structure of the metal and the composite to withstand the pressure of several tens of thousands psias to reduce the weight of the impulse motor which produces high level of thrust within several tens of seconds. The elastic-plastic stress analyses were carried out to prove the validity of the design theory. A combustion chamber of the impulse motor was designed by the design theory, fabricated, and tested by the hydraulic pressure and the static firings. The bursting pressures from the tests were compared to those predicted by the design theory and the stress analyses and found to be almost the same. It will be possible to design the high pressure vessel with combined structure of the metal and the composite very easily by the proposed design theory.

Characteristics of the Pressure Instability in a Hydrazine Thruster with Various Length-to-Diameter Ratio of Catalyst-bed (하이드라진 추력기의 촉매대 길이직경비에 따른 압력 불안정 특성)

  • Jung, Hun;Kim, Jong Hyun;Kim, Jeong Soo
    • Journal of the Korean Society of Propulsion Engineers
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    • v.18 no.6
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    • pp.19-26
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    • 2014
  • A ground hot-firing test (HFT) was carried out to make a close examination into the pressure instability for the 70 N-class hydrazine thruster under development. Monopropellant grade hydrazine was adopted as a propellant for the HFT, and catalyst-bed was filled with $Ir/Al_2O_3$ catalyst. In order to investigate the effects of thrust-chamber diameter on combustion stability, evaluation tests for the development models were performed on three kinds of lower thrust chambers having the length-to-diameter ratio (L/D) of 1.03, 1.13, and 1.26. As results, it was found that low frequency instability (~ 50 Hz) was inherent in the models, and in addition, increase of the L/D and decrease of the operating pressure led to an amplification of pressure oscillation in the test condition specified.

Configuration Design, Hot-firing Test and Performance Evaluation of 200 N-Class GCH4/LOx Small Rocket Engine (Part I: A Preliminary Design and Test Apparatus) (200 N급 GCH4/LOx 소형로켓엔진의 형상설계와 성능시험평가 (Part I: 예비설계와 시험장치))

  • Kim, Young Jin;Kim, Min Cheol;Kim, Jeong Soo
    • Journal of the Korean Society of Propulsion Engineers
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    • v.24 no.1
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    • pp.1-8
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    • 2020
  • In this study, a configuration design of a CH4/LOx small rocket engine was made and test system was established for the performance evaluation. A coaxial swirl injector was chosen because of its remarkable atomization performance and low combustion instability. Three aspect ratios for the combustion chamber configuration, i.e., 1.5, 1.8, and 2.1 were also set for the comparison of the combustion efficiency. The reliability of the thrust measurement rig was enhanced by pre-and post-calibration process. From the preliminary ground hot-firing test, the measured thrust and specific impulse values were 89.2 N and 181.8 s, respectively, which were 21.6% lower than the ideal values. In addition, the efficiency of characteristic velocity was measured as 84.2%.

Optimal Design of Fuel-Rich Gas Generator for Liquid Rocket Engine (액체로켓의 농후 가스발생기 최적설계)

  • Kwon, Sun-Tak;Lee, Chang-Jin
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.32 no.5
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    • pp.91-96
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    • 2004
  • An optimal design of the gas generator for Liquid Rocket Engine (LRE) was conducted. A fuel-rich gas generator in open cycle turbopump system was designed for 10ton in thrust with RP-1/LOx propellant. The optimal design was done for maximizing specific impulse of thrust chamber with constraints of combustion temperature and for matching the power requirement of turbopump system. Design variables are total mass flow rate to gas generator, O/F ratio in gas generator, turbine injection angle, partial admission ratio, and turbine rotational speed. Results of optimal design provide length, diameter, and contraction ratio of gas generator. And the operational condition predicted by design code with resulting configuration was found to maximize the objective function and to meet the design constraints. The results of optimal design will be tested and verified with combustion experiments.

Investigation on ground displacements induced by excavation of overlapping twin shield tunnels

  • Qi, Weiqiang;Yang, Zhiyong;Jiang, Yusheng;Yang, Xing;Shao, Xiaokang;An, Hongbin
    • Geomechanics and Engineering
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    • v.28 no.5
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    • pp.531-546
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    • 2022
  • Ground displacements caused by the construction of overlapping twin shield tunnels with small turning radius are complex, especially under special geological conditions of construction. To investigate the ground displacements caused due to shield machines in the unique calcareous sand layers in Israel for the first time and determine the main factors affecting the ground displacements, field monitoring, laboratory geological analysis, theoretical calculations, and parameter studies were adopted. By using rod extensometers, inclinometers, total stations, and automatic segment-displacement monitors, subsurface tunneling-induced displacement, surface settlement, and displacement of the down-track tunnel segments caused by the construction of an up-track tunnel were analyzed. The up-track tunnel and the down-track tunnel pass through different stratum, resulting in different construction parameters and ground displacements. The laws of variation of thrust and torque, soil pressure in the chamber, excavated soil quantity, synchronous grouting pressure, and grout volume of the two tunnels from parallel to fully overlapping orientations were compared. The thrust and torque of the shield in the fine sand are larger than those in the Kurkar layer, and the grouting amount in fine sand is unstable. According to fuzzy statistics and Gaussian curve fitting of the shield tunneling speed, the tunneling speed in the Kurkar stratum is twice that in the fine-sand stratum.

Development of disc cutter wear sensor prototype and its verification for ensuring construction safety of utility cable tunnels (전력구 터널 건설안전 확보를 위한 디스크커터 마모측정시스템 시작품 개발 및 성능검증)

  • Jung Joo Kim;Hee Hwan Ryu;Seung Woo Song;Seung Chul Do;Ji Yun Lee;Ho Young Jeong
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.26 no.2
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    • pp.91-111
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    • 2024
  • Most of utility cable tunnels are constructed utilizing shield TBM as part of the underground transmission line project. The TBM chamber is the only space inside the tunnel that encounters rock and soil, and is the place with the highest frequency of accident exposure, such as collapse and collision accidents. Since there is currently no way to measure the disc cutter wear from outside the chamber, frequent inspection by workers is essential. Accordingly, in this study, in order to prevent safety accidents inside the TBM chamber and expect the effect of shortening the construction period by reducing the number of chamber openings, the concept of disk cutter wear measurement technology was established and a prototype was produced. By considering prior technology and determining that magnetic sensors are most suitable for the excavation environment, wear measurement sensor package were developed integrating magnetic sensors, wireless communication modules, power supply, external casing, and monitoring systems. To verify the performance of the prototype in an actual excavation environment, a full-scale tunnelling test was performed using a 3.6 m EPB shield TBM. Based on the full-scale tests, five prototypes were operated normally among eight prototypes. It was analyzed that sensor measurement, wireless communication, and durability performance were secured within a maximum thrust of 3,000 kN and a rotation speed of 1.5 RPM.

Optimum Performance Analysis of KSR-III LRE (KSR-III 로켓엔진 최적성능 분석)

  • Ha, Seong-Up;Moon, Yoon-Wan;Ryu, Chul-Sung;Han, Sang-Yeop
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.32 no.4
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    • pp.80-87
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    • 2004
  • To understand the each performance parameter correlation of flight type liquid-propellant rocket engine for KSR-III(Korea Sounding Rocket-III), the analysis of engine stand-alone combustion test results was carried out. Considering the variation of ablative material combustion chamber caused by erosion, linear regression analysis that ignores oxidizer/fuel ratio effect and two-variable 2nd-order polynomial regression analysis that considers oxidizer/fuel ratio change were performed. It can be described that linear regression analysis is simple and very practical method, and can predict the performance within 1% error inside analyzed region. And two-variable 2nd-order polynomial regression analysis can predict with very high accuracy inside region and shows that KSR-III engine's optimum oxidizer/fuel ratio for thrust(or specific impulse) is 2.22 and that for combustion chamber pressure(or characteristic velocity) is 2.17.

Effects of momentum ratio and mixture ratio on combustion efficiency in liquid rocket engine (액체로켓에서의 운동량비와 혼합비가 연소성능에 미치는 영향)

  • Han, J.S.;Kim, S.J.;Kim, S.G.;Kim, Y.
    • Journal of the Korean Society of Propulsion Engineers
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    • v.3 no.4
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    • pp.38-43
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    • 1999
  • An experimental study was carried out, in order to set up the procedure for evaluation of hot fire test, to investigate the effect of mixture on combustion performance and combustion stability , and to determine the optimum design condition for designing the liquid rocket engine. $HNO_3$/Kerosene uni-element liquid rocket engine(thrust 24 $\iota{b}_f$, chamber pressure 200 psia) using impinging streams doublet injector was designed, and ground hot-fire test was carried out. To prevent or reduce the hard start during ignition period, two step ignition method was used. This was accomplished by maintaining about 25% of the designed operating pressure doting transient period, then chamber pressure was built up to the designed operating pressure. Maximum combustion efficiency was at O/F ratio 3.6, and combustion efficiency is decreased with increasing momentum ratio.

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Experimental Study on Unsteady-state Characteristics of a Pintle Thruster with Variable Pintle Speeds (핀틀 구동속도에 따른 핀틀 추력기의 비정상상태 특성에 대한 실험적 연구)

  • Hwang, Heuiseong;Huh, Hwanil
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.44 no.3
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    • pp.247-255
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    • 2016
  • The purpose of this study is to investigate unsteady-state characteristics of a pintle thruster with various pintle speed. Based on steady state experimental results, non-linear pintle stroke equation is obtained and applied to the unsteady state experimental system. For the unsteady state experiments, three different pintle speeds are used: 3.10 mm/s, 5.65 mm/s, 10.83 mm/s, respectively. Results show that backward pintle stroke results in faster convergence time because of high chamber pressure during backward pintle stroke sequence. During the forward and backward process, thrust curve shows singular points. These phenomenons is caused by variation of mass flow rate, which is mainly due to changes of both chamber pressures and nozzle throat area. This behavior becomes distinctive for a faster pintle speed case.

Numerical Study on Dynamic Characteristics of Pintle Nozzle for Variant Thrust: Part 2 (가변 추력용 핀틀 노즐의 동적 특성에 관한 수치적 연구: Part 2)

  • Heo, Jun-Young;Kim, Ki-Wan;Sung, Hong-Gye;Yang, June-Seo
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2012.05a
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    • pp.123-128
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    • 2012
  • According to the sequence of pintle operation, the performance characteristics of pintle nozzles are analyzed. The pintle movement was simulated using unsteady numerical techniques, the response lag and sensitivity at the chamber and nozzle are estimated for movable pintle. Three operation sequences of the pintle are considered for evaluating whether the rate of the chamber pressure increase and the operation sequence will have any significant impact towards the rocket performance. Three operation sequencies are as following; the pintle moves toward the nozzle throat, it turns instantly (case 1), stops at the nozzle throat for some time(0.5sec) (case 2), and stops at the nozzle throat (case 3). As a result, the dynamic characteristics according to the operation sequence and pintle shape were analyzed to take account the rocket performance.

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