• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2011.11a
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• pp.515-519
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• 2011

Structural tests for the mixing head of a 75tonf class thrust chamber were performed to verify structural stability. The mixing head of a thrust chamber is loaded by high pressure with regeneratively cooled fuel and cryogenic liquid oxygen(LOx) as well as it transfers thrust load generated by liquid rocket engine. Therefore structural stability of mixing head is a very important factor to work without any plastic deformation or structural failure. In this study, two mixing heads were manufactured using different welding methods, Tungsten Inert Gas(TIG) welding and Electron Beam Welding(EBW) and evaluated a structural stability. The results of structural tests showed that the mixing head assembled by EBW can withstand the applied design load without any structural failures and be structurally more stable than that of TIG welding.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2010.05a
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• pp.231-238
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• 2010

Combustion stability rating tests under condition low pressure of a 75-$ton_f$ liquid rocket engine(LRE) thrust chamber were carried out. Mixing head with decreased number of injectors than that of the other but with the same mass flow rate to the combustion chamber showed self-oscillation instability in chamber pressure of 30 bar. The other combustion chamber with increased number of injectors showed that high frequency combustion stability was maintained under condition of same pressure, but self-oscillation instability was generated in chamber pressure of 20 bar which can be considered as stability boundary region of this mixing head.

• Journal of the Korean Society of Propulsion Engineers
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• v.14 no.5
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• pp.92-100
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• 2010

Combustion stability rating tests of 75-tonf-class thrust chamber for technology demonstration were carried out at a low pressure. Two kinds of mixing heads were used in this study. One of them has injectors of 631 and the other has injectors of 721. Mixing head with injectors of 631 showed a self-oscillation instability at the chamber pressure of 30 bar. Mixing head with injectors of 721 showed that a high frequency combustion stability was maintained under the same pressure and the same mass flow rate. But mixing head with injectors of 721 generated a self-oscillation instability at the chamber pressure of 20 bar and it was found that stability boundary region was changed due to the configuration of a mixing head from these results.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2009.11a
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• pp.608-612
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• 2009

Technology demonstration models(TDM) of a 75-$ton_f$ liquid rocket engine(LRE) thrust chamber were manufactured on the basis of development technologies of 30-$ton_f$ LRE. It was confirmed that some machining and welding technologies which were aimed to be verified through the manufacturing of demonstration models could be applied to the thrust chamber 75-$ton_f$-class. New designed mixing head part was manufactured by means of new process. The manufacturing process and technologies established through TDM's will improve the reliability of manufacturing process of large LRE thrust chamber.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.37 no.11
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• pp.1096-1103
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• 2009

The predictions of the material behavior for the structural stability of thrust chamber mixing head at very-low temperatures are very important since the head is highly pressurized by the liquid oxygen with very-low temperatures and experiences impact load by the thrust of combustion chamber. The constitutive equation to express tensile deformation behavior of the material at very-low temperature to predict deformation behavior of the mixing head is formulated by composition of thermal component and athermal component based on dislocation energy barrier model suggested by Kocks. Also, increase of thermal stress components by the increase of obstacles at low temperatures is formulated to the equation similar with Ramberg-Osgood equation. The suggested model predicted well the material's behavior at the wide temperature ranges from very-low temperature to ambient temperature.

• Journal of the Korean Society of Propulsion Engineers
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• v.25 no.4
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• pp.19-27
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• 2021

In this study, a high-pressure subsacle thrust chamber was developed to verify the core technology for KSLV-II performance enhancement. The core technologies are the design of an injector for high-pressure combustion, development of a combustion stabilization device using the additive manufacturing technique, and the design and fabrication of mixing head and regeneratively cooled combustion chamber. The core technologies, which have been verified through the development of high-pressure subscale thrust chamber, will be used to develop large engine liquid rocket engine thrust chamber in the future.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2011.04a
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• pp.31-34
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• 2011

Design and fabrication of Technology Demonstration Model(TDM) of 75 tonf regenerative cooling thrust chamber were described. It has design chamber pressure of 60 bar, propellant mass flow rate of 243.6 kg/s, and nozzle expansion ratio of 12. It has a single welded structure of the mixing head and the chamber. Design and fabrication technologies established through this TDM can be used to development of flight model.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2012.05a
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• pp.457-460
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• 2012

Design and fabrication of a sub-scale thrust chamber for verification of 7 tonf-class thrust chamber injectors were described in this paper. The 7 tonf-class thrust chamber consists of mixing head with 90 coaxial swirl injectors and regeneratively combustion chamber cooled by kerosene. The coaxial swirl injectors with different pressure drop and recess number were designed for 7 tonf full-scale thrust chamber. By applying the designed injectors to the sub-scale thrust chamber before applying them to the full-scale thrust chamber, the injector performance and functioning were verified. The sub-scale thrust chamber consists of 19 injectors, has chamber pressure of 70 bar, total propellant mass flow rate of 4.3 kg/s, mixture ratio(O/F) of 2.45.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2012.05a
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• pp.454-456
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• 2012

Conceptual design results of a thrust chamber for a 7 tonf-class liquid rocket engine of KSLV-II 3rd stage were described. The engine system for KSLV-II 3rd stage is pump-fed system, the thrust chamber has vacuum thrust of 6.9 tonf, vacuum specific impulse of 336.9 sec, chamber pressure of 70 bar, nozzle expansion ratio of 94.5, total propellant mass flow rate of 20.5 kg/s, mixture ratio(O/F) of 2.45. The thrust chamber consists of mixing head with 90 coaxial swirl injectors and regeneratively combustion chamber cooled by kerosene.

• Journal of Aerospace System Engineering
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• v.9 no.2
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• pp.34-40
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• 2015

Staged combustion cycle engines are well known to have high combustion efficiencies and specific impulse. In this study, design of mixing head part of combustion chamber for 8tonf class staged combustion cycle rocket engine (ES-08) was performed. Structural stability of the mixing head part of the combustion chamber is very important design factor because it is loaded by high temperature and high pressure of fuel and oxidizer as well as by thrust load simultaneously. Uniformity of flow distributions of the propellants to the injectors is also important factor. First, a basic configuration for the ES-08 mixing head part was designed on the basis of the structural design requirements. And then, the structural analyses were performed on the basic configuration as well as some of reinforced configurations. As the structural analyses results, the most stable configuration was selected for the ES-08 mixing head part. In order to examine the uniformity of the flow distributions of the propellants through the manifold of the mixing head, flow analysis was performed based on the selected configuration. The results of the flow analysis showed that the fuel and the oxidizer were uniformly supplied to the injector.