• Journal of Biosystems Engineering
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• 제42권1호
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• pp.12-22
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• 2017

Purpose: This aim of this study was to develop a pick-up type pulse crop harvester for harvesting cut and dried pulse crop. Methods: The pick-up type pulse crop harvester was designed and constructed. Its specifications and operating performance were investigated. Results: Compared with conventional bean harvesters, the pick-up type pulse crop harvester adopted seven rows of chains with tines to pick-up the cut and dried pulse crop on a flat or ridged field, two transverse threshing drums with steel wire teeth to reduce the threshing speed, and a tilt plate and plastic bucket elevator for conveying clean grain to reduce damage. The threshing speed and the oscillating frequency of the separating and cleaning parts according to crop type and condition could be varied easily to efficiently use engine power and to improve harvesting performance. The harvester showed forward speed ranges of 0 ~ 1.5 m/s during harvesting operation, and 0 ~ 2.5 m/s during road travelling. The pick-up width of the harvester was about 1 m. Conclusions: The pick-up type self-propelled 51.5 kW harvester was designed and constructed to harvest cut and dried pulse crop. The effective field capacity of the harvester was predicted as above 40 a/h.

• 한국작물학회지
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• 제31권4호
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• pp.477-482
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• 1986

종자용 호밀의 탈곡시 정상 탈곡기회전속도의 기준을 설정하고자 출수후 40, 45, 50, 55, 60 일에 예취하고 예취하여 0, 1, 2, 3일간씩 포장에 깔아말린 다음 급동반경 18.6cm, 급치높이 6cm인 탈곡기로 각각 400 RPM에서 1000 RPM까지 100RPM간격으로 회전속도를 조절하며 탈곡하였으며 각 예취시기 및 탈곡직전에 종실의 수분함량을 조사하고 탈곡후 손상입률, 발아율 및 출현률을 조사하였다. 1. 호밀 종실의 수분함양은 출수후 40 일에 59.1％였고, 종실의 건물종이 최고에 달한 출수후 55일에는 36.3％였으며, 출수후 60일에는 20.1％ 로 떨어 졌다. 2. 출수후 55 일에 예취하고 1∼2일 포장에 깔아 말린 후 500∼600RPM으로 탈곡하였을 때 손상립률 10% 이하, 발아율 90% 이상, 출현율 80% 이상인 충실한 종실을 얻을 수 있었다. 3. 탈곡종실의 손상립률과 발아율은 종실의 수분함량과 높은 상관이 있었다. 4. 탈곡기의 탈곡력은 급동의 회전속도의 제곱에 비례하고, 또 급동반경에 비례하므로 회전속도의 기준은 급동반경을 고려하여 설정함이 타당한 것으로 판단되었다.

• Journal of Biosystems Engineering
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• 제16권2호
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• pp.124-132
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• 1991

This study was carried out to obtain the information needed in the development of forward speed control system and the improvement of combine performance. The effects of variety, grain moisture content and forward speed on the combine load characteristics were investigated through experiments. The results of this study are summarized as follows. 1. A data acquisition system was developed to measure the engine speed and the torques and speeds of the threshing cylinder, dean-grain auger and tailings-return auger. The system consisted of transducers, signal conditioner, interface board and microcomputer. The system accuracy is better than ${\pm}2.3%$ full scale. 2. Linear regression equations were obtained for the torque, speed and power requirement of threshing cylinder for different paddy varieties, grain moisture contents and feed rates. 3. The maximum value of relative frequency for threshing cylinder torque decreased as the increase in feed rate and moisture content. The range of torque fluctuation was 1.2~3.7 and 1.2~1.9 times the average and maximum torque, respectively. The maximum value of power spectrum density (PSD) appeared to be about 11 Hz regardless of paddy variety, grain moisture content and feed rate. 4. The speed of tailings return thrower decreased rapidly at below 900rpm, and it fell to near zero about 3 seconds after that time. When the travelling of combine harvester was stopped immediately after sensing the overload, it took about 7 seconds for a full recovery of the no-load speed of tailings return thrower.

• Journal of Biosystems Engineering
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• 제34권2호
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• pp.114-119
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• 2009

Field test was conducted to investigate primary factors reducing rapeseed harvesting using a reciprocating cutter-bar of combine. The results showed that the correlation between crop moisture content and yield loss had a U-type, which indicated that the yield reduction increased at too high and too low crop moisture contents. The proper ranges of crop moisture contents were 27${\sim}$35%, 21${\sim}$56%, and 62${\sim}$73% in case of grain, pod and stem, respectively. Crop moisture content was negatively correlated with header loss, but positively correlated with threshing loss. In contrary, stem moisture content showed positive correlations with total loss, threshing loss and separation loss. Working speed was positively correlated with header loss. Total flow rate, pod flow rate and stem flow rate were highly correlated with threshing loss and separation loss. However, grain flow rate did not show any correlation with total loss. According to the principal component analysis, two principal components were derived as components with eigenvalues greater than 1.0. The contribution rates of the first and the second components were 52.7% and 38.9%, which accounted for 91.6% of total variance. As a contributive factor influencing total loss of rapeseed mechanical harvesting, a crop moisture content factor was greater than a crop flow rate factor. The stepwise multiple regression analysis for total loss was conducted using crop moisture content factor, crop flow rate factor and coefficient. However, the model did not show any correlation among independent and dependent factors ($R^2$=0.060).

• Journal of Biosystems Engineering
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• 제43권4호
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• pp.296-302
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• 2018

Purpose: The aim of this study was to determine appropriate threshing and selection conditions for sorghum harvesting using a rice combine-harvester. Methods: Sorghum harvesting performance was tested using an actual rice combine. Through this test, the grain loss rate and the composition of crops according to the engine and fan speeds of the combine were investigated. Furthermore, the optimal threshing and selection conditions were determined by carrying out a harvest test based on the opening size factor of the concave in a test field. Results: The grain loss rate for the sorghum using a concave ($18{\times}18mm$) of the rice combine was the lowest at 0.1% at a chaffer angle of $40^{\circ}$, engine speed of 2000 rpm, and fan speed of 20 m/s, but the sorting sieve clogged frequently. Furthermore, as the engine speed and fan speed increased, the grain loss rate also increased. The sorghum harvesting test results of the combine according to the concave opening size showed that the grain loss rate was 0.5% at a driving speed of 0.5 m/s, with a concave opening diameter of 13 mm, a chaffer angle of $40^{\circ}$, a concave sieve oscillation frequency of 4.8 Hz, a fan speed of 20 m/s, and an engine speed of 2000 rpm. Conclusions: Findings showed that sorghum could be harvested using a head feeding rice combine.

• Journal of Biosystems Engineering
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• 제15권2호
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• pp.110-122
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• 1990

This study was undertaken to develop the feed rate control system for the head feed thresher by making use of the microprocessor and to evaluate the response of the system to a various threshing conditions. The control unit was composed of one-board microcomputer. The speed of the wet-paddy feeding chain was controlled by dc moter with PI controller. It was used the adaptive control method to maintain the constant feed rate regardless of the fed rice varieties. The sliding type potentiometer was used as the feed rate sensor, which was attached on the sheaf-holding apparatus. The mathematical models of the system components were derived and computer simulation was developed for investigating the parameters affecting on control performance and for estimating the response of the system. A one-board microcomputer-based feed rate control system developed in this study was properly functioned and assessed as adequate for the feed rate control system of the head feed thresher. Based on the simulation for the bundle feed, it was anticipated that the lower setting value of the cylinder speed(RL) is to be set higher than the limiting operational speed. In addition, the higher setting value of the cylinder speed(RH) is to be set lower than the limiting cylinder speed for threshing. The computer simulation for the continuous spread feed showed that the lower the setting value of straw layer thickness(LL) was set, the shorter the correction time. However, if too low LL may be established, the feed rate could not reach to its desired rate.

• 농촌의학ㆍ지역보건
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• 제20권1호
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• pp.15-23
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• 1995

As compared before, agricultural machines are used more commonly instead of animal or manpower in rural areas and the injuries due to those are common. This study was conducted by questionnaire method in order to find out the current status of injuries due to agricultural machines for farmers who was selected from three Gun's in Kyeongsangnam Province. The study subjects were 385 persons in all(210 male persons, 175 female reasons) and the study period was from July through September 1993. The results were as follows; 1. The injury rate due to agricultural machines was high in male(p<0.05), and it was higher in younger age group and higher educated group. 2. The injury occurred high in summer and autumn seasons(77.6%), in the afternoon(60.6%), and during harvest(35.2%). 3. The major injuries were contusion, fracture, amputation in order and the injured sites were arms, legs, and chest in order. 31.7% of the injured farmers had been admitted, and they were treated at hospitals, home, drugstores and health centers in order. 4. The casualty damage was highest by cultivators, and agricultural instruments, threshing machine were followed. Among traumatic injuries concerned with cultivators contusions were most common, and fractures, amputations were followed. In case of agricultural instruments bruises were most common, and incisions, contusion were followed. In case of threshing machines fractures were most common and contusion, bruise were followed.

• Structural Monitoring and Maintenance
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• 제6권1호
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• pp.33-46
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• 2019

In present study, Operational Modal Analysis (OMA) was employed to carry out the dynamic and vibration analysis of the threshing unit of the combine harvester thresher as a mechanical component. The main study is to find the causes of vibration and to decrease it to enhance the lifetime and efficiency of the threshing unit. By utilizing OMA, structural modal parameters such as mode shapes, natural frequencies, and damping ratio was calculated. The combine harvester was excited by engine to vibrate different parts and accelerometer sensor collected acceleration signals at different speeds, and OMA was utilized by nonparametric and frequency analysis methods to obtain modal parameters while vibrating in real working conditions. Afterwards, finite element model was designed from the thresher and updated using the data obtained from the modal analysis. Using the conducted analyses, it was specified that proximity of the thresher pass frequency to one of the natural frequencies (16.64 Hz) was the most important effect of vibration in the thresher. Modification process of the structure was carried out by increasing mass required for changing the natural frequency location of the first mode to 12.4 Hz in order to reduce resonance and vibration of the thresher.

• Journal of Biosystems Engineering
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• 제6권1호
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• pp.60-72
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• 1981

This study was carried out to find out the effects of the sheaf size of paddy harvested by the binders on the threshing performance, load characteristics and power requirement of an auto-feed thresher. The results of the study are summarized as follows: 1. The seperating performance of the thresher appeared to be satisfactory for all the sheaf sizes although the amount of rubbishes and empty grains slightly increased with the sheaf size of paddy. 2. There was no significant difference in grain output quality of the thresher among the three sheaf sizes. However, the amount of grains left unthreshed increased with the sheaf size. In the case of the largest sheaf size with the feed rate of 780kg/h, it exceeded the limit set by the national inspection regulations. 3. The position of the feed-chain rail gave a significant effect on the power requirement of the thresher. At the feed rate of 780kg/h, the net power required to convey sheafs through the feed chain was in the range of 0.37 to 0.50 PS for the middle and lowest position of feed-chain rail, and there was no significant difference among the sheaf sizes. At the highest position, however, it appeared that the smallest sheaf required more power than the others. The net power requirements at this position were 1.03, 0.59. 0.65 PS for the smallest, medium and largest sheafs respectively. 4. The torques of both the thresher and the engine shaft increased with the feed rate and were not affected by the sheaf size for the lower two feed rates of 520 and 780kg/h. At the highest feed rate of 1,040 kg/h, however, they were affected by the sheaf size. In this case, the medium sheaf size gave lower values than the others. 5. The variations in the thresher and the engine torque increased with the feed rate and were not affected by the sheaf size for the feed rate of 520kg/h. At the feed rate of 780kg/h, however, they increased with sheaf size. And at the feed rate of 1,040 kg/h, the torque variations increased greatly for all the sheaf sizes due to an over-load operating condition. 6. It appeared that the average and maximum power requirements of the thresher increased with the feed rate. But, there was no significant difference in power requirement among the sheaf sizes for the lower two feed rates. 7. The threshing efficiency of the thresher was in the range of 214-249 kg/ps.h with the feed rates of 520 and 780 kg/h, and it was not affected by both the sheaf size and the feed rate. At the feed rate of 1,040 kg/h, however, it decreased to as low as 171-174 kg/ps.h because of a sudden increase in power requirement. 8. The average power requirements of the engine were slightly higher than those of the thresher due to the slippage of flat belt between the thresher and engine. It appeared that power transmission from the engine to the thresher was maintained properly since slippages were moderately low with the range of 2.78 to 6.51% throughout the tests. 9. The specific fuel consumption of the engine (diesel 8PS) decreased as the feed rate increased. However, there was no significant reduction in specific fuel consumption as the feed rate increased above 780 kg/h.

• 한국작물학회지
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• 제51권7호
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• pp.632-638
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• 2006

단옥수수와 초당옥수수 종자의 활력을 높일 수 있는 탈곡방법을 알기 위하여 단옥수수($Early\;Sunglow{\times}GCB\;70$)와 초당옥수수($Xtrasweet\;82{\times}Fortune$) 종자의 수분함량을 12, 15, 18, 21%로 건조한 후 손과 전기 탈곡기로 탈곡하여 $25^{\circ}C$ 발아율, cold test에서 출아율, 당 및 전해질 누출, ${\alpha}-amylase$ 활성 등 종자특성을 조사한 결과를 요약하면 다음과 같다. 1. 손 탈곡은 종자수분 함량에 관계없이 기계적 상처가 없었으나 기계 탈곡할 때 종자의 상처를 줄일 수 있는 수분함량은 단옥수수는 $15{\sim}21%$, 초당옥수수는 $12{\sim}21%$이었다. 2. Cold test에서 출아율은 종자수분 함량에 관계없이 손 탈곡한 종자가 기계 탈곡한 종자보다 단옥수수는 $6{\sim}14%$, 초당옥수수는 $9{\sim}18%$ 높았다. 3. 단옥수수는 $25^{\circ}C$ 발아율과 cold test 출아율과 정의 상관이 있었으나 초당옥수수는 관계가 없었다. 단옥수수와 초당옥수수의 cold test에서 출아율은 침종 시 당 누출과는 부의 상관, ${\alpha}-amylase$ 활성과는 정의 상관이 있었다. 4. 기계 탈곡 시 $25^{\circ}C$에서 상처립 비율, 발아율, cold test에서 출아율, 당과 전해질 누출량, ${\alpha}-amylase$ 활성을 고려한 적정 종자수분 함량은 단옥수수는 15%, 초당옥수수는 12%이었다.