• Title/Summary/Keyword: Thickness Distribution

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Characteristics on the Warm Deep Drawability of Transformation-Induced Plasticity Steel Sheet (가공유기변태 강판의 온간 디프드로잉 성형 특성)

  • Kong K. H.;Choi C. S.;Choi Y. C.;Seo D. G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2000.10a
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    • pp.162-167
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    • 2000
  • The warm deep drawability in square cup drawing is investigated about a newly developed high-strength steel sheet with retained austenite which is transformed into martensite during forming. For this investigation, six steps of temperature ranges, from room temperature to $250^{\circ}C$, and five kinds of drawing ratio, from 2.2 to 2.6 were adopted. As a result the maximum drawing force and the maximum drawing depth were affected by the elevated temperatures, and the more stable thickness strain distribution was observed to the elevated temperatures. But blue shortness happened over $200^{\circ}C$. The FEM analysis using the LS-DYNA code is adopted to compare the experimental results with the analytical results for thickness strain distribution.

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Analysis of Forming Processes of PET Bottle using a finite Element Method (유한요소법을 이용한 PET병의 성형 공정 해석)

  • 주성택;김용환;류민영
    • Transactions of Materials Processing
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    • v.10 no.7
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    • pp.525-533
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    • 2001
  • PET bottles are main]y manufactured by the stretch blow-molding process. In order to improve the thickness distribution to avoid crack generation at bottom region of one-piece PET bottle, process analysis of stretch blow-molding using a finite element method has been carried out. Finite element analysis has been carried out using ABAQUS/Standard. CREEP user subroutine provided in ABAQUS has been used to model PET behavior that is rate sensitive. Among the process parameters, the effect of plunger movement to thickness distribution of bottle has been considered by axisymmetric analysis. A modified process of plunger movement, which yields more uniform thickness distribution, has been proposed. 3D FE analysis has been done to confirm the validity of the proposed process.

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The Effect of Pressure-time Condition Affect in Properties of Superplastic Formed part (압력 조건이 초소성 성형품의 성질에 미치는 영향)

  • Lee, Yeong-Seon;Lee, Jeong-Hwan
    • 연구논문집
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    • s.29
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    • pp.185-194
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    • 1999
  • The shape and thickness distribution according to the pressure-time curve were carried out using the FEM and experiment. Also, mechanical properties were investigated. The square cup parts have been formed with pressure-time curve generated by result of analysis. The tensile strength and elongation have been investigated according to applied pressure conditions using the tensile test specimen obtained from the superplastic formed cup. We can use to predict the shape of formed part under the applied pressure using the FEM analysis. In the case of optimum pressure condition, the thickness distribution and mechanical properties were improved. From this study, we can find the important of optimum pressure-time condition. We have investigated about the forming of airplane part and fuel tank for motorcycle. If the applied load used in boundary conditions was appropriate, the simulation result coincides with the formed part. However, it is very difficult to define the pressure condition in complicated shape. Thus, it is need to develop the optimum pressure condition for superplastic forming.

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Reduction of Drawing Process in Warm Forming Steel Sheets using Oil Pan (온간성형공법을 이용한 오일팬 드로잉공정 단축)

  • 최이천
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.03b
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    • pp.88-94
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    • 1999
  • This study is to investigate the effects of warm deep drawing with steel sheets of SCP3C and SCP1 for improving deep drawability. Experiments were carried out in various working conditions such as forming temperature and lubricantion. The effect of lubricantion and temperature on drawabillity of steel sheets as well as thickness distribution of drawn oil pan were examined and discussed. One step forming at room temperature and uniform distribution of thickness was achieved at optimum formability for lubricantion. The optimum forming temperature was obtained that both the die and the blankholder were heated to 10$0^{\circ}C$ while the punch was cooled by circulating coolant of $0^{\circ}C$.

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Stress Distribution and Strength Evaluation of Adhesive Bonded Single-lap Joints (단일겹침 접착제 접합부의 응력분포와 강도평가)

  • 이중삼;임재규;김연직
    • Journal of Welding and Joining
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    • v.19 no.3
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    • pp.342-347
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    • 2001
  • Recently, adhesive-bonding technique is wifely used in manufacturing structures. Stress and strain analysis of joints are essential to design adhesive-bonded joints structure. The single-lap adhesive joint is the design dominating the range of adhesive joints. In this study, single-lap specimens with different joint dimensions were used for the tensile-shear test and finite element calculation in of order to investigate the effect of overlap length and adhesive-bonding thickness on adhesive strength and stress distribution of the joints. Consequently, it was found that overlap lap size and thickness can be important parameters of structure joints using adhesive bonding, which is effected on adhesive strength.

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Measurements of Film Thickness and Temperature Distribution in Dimple Zone Developed in EHL Point Contact at High Slip Ratios (높은 미끄럼 비의 점 접촉 EHL 하에서 발생하는 딤플 영역의 온도 분포와 유막 두께 분포의 측정)

  • Kim, Sung-Gi;Kazuyuki Yagi;Tsunamitsu Nakahara;Keizi Kyougoku;Kim, Kyung-Woong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.4
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    • pp.479-484
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    • 2003
  • In this paper, film thickness and temperature distribution are measured in EHL point contact at high slip ratios. Infrared temperature mapping with two band pass fillers. proposed by Ausherman (1976). is used to measure temperature distribution. And the optical interferornetric method with two filters (red and green filters) is used to measure film thickness. Result of experiment showed that temperature rising at film and ball surface occurred very dramatically in Dimple zone. As slip velocity, slip ratio and load increased, size of Dimple and temperature rising became more large In addition, Position and shape of Dimple we changed by slip ratios, and increasing of Dimple size decreased traction coefficient. In short, it is appointed that the Dimple phenomenon be developed by the effect of viscosity wedge.

An Analysis of Superplastic Bulging of Sheet Metal (초소성 판재의 벌지성형 공정 해석)

  • Hong, Sung-Suk;Lee, Sung-Ho;Lee, Jong-Sao
    • Transactions of Materials Processing
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    • v.1 no.1
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    • pp.87-94
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    • 1992
  • An analytical method has been presented for the study of the superplastic bulging process of sheet metal. Through this method, it is possible to obtain the optimum pressure-time curve for the superplastic forming and to predict the thickness distribution of bulged sheet metal with less computational cost than that by finite element analysis. Experiments have been performed to confirm the results of this analysis with Supral 150 sheets by adopting the computed optimum pressure-time curve. Good agreement between predictions and experimental data has been obtained for the bulged profile and its thickness distribution.

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A Numerical Study for the Variation of Cortical Bone Thickness with Several Dental Implants (인공치아에 있어 피질골의 두께 변화가 미치는 영향에 관한 연구)

  • Choi, J.B.;Moon, H.J.;Choi, K.
    • Proceedings of the KOSOMBE Conference
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    • v.1996 no.11
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    • pp.323-326
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    • 1996
  • Dental implant is increasingly used to recover the mastication function of tooth. Several types of implant were designed to give an optimal stress distribution in surrounding bony regions. In this study, six types of implant were investigated using finite element method and it was studied i) how the variation of cortical bone thickness affects the stress distribution in surrounding bony regions depending upon implant types, ii) which type gives the best characteristics in the sence of stress distribution and stability. The hybrid-type implant with cylinder and screw gave the optimum properties in view of stability and response to the variation of cortical bone thickness.

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A Study on the Uniform Thickness Distribution in Superplastic Blow Forming Process (초소성 블로우 성형품의 두께분포 균일화 연구)

  • Lee, Jeong-Hwan;Kim, Hyeon-Cheol;Lee, Yeong-Seon;Lee, Sang-Yong;Sin, Pyeong-U
    • Transactions of Materials Processing
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    • v.7 no.6
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    • pp.610-619
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    • 1998
  • The superplastic blow forming technology has advantages of cost reduction and low material consumption. compared to the conventional sheet metal forming technology due to the capability of precisely forming with high elongation and low flow stress. however it has a disadvantage that its partial thickness distribution is non-uniform. A processing technology like diaphragm forming has been developed even though it is difficult to prepare materials for superplastic blow forming. in this study a hemisphere forming of sheet before superplastic forming. It was found that the rotary forming material was less in quantity of cavitation at pole than that of hemisphere part that was superplastic formed without rotary forming treatment. Also discussed are the critical strain which is closely related to cavity shape and size.

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The politic plan research for furniture industrial activation in the northern part of Gyeonggi-Province

  • Im, Kwang-Soon;Kim, Houn-Chul;Park, Byung-Dae
    • Journal of the Korea Furniture Society
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    • v.21 no.6
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    • pp.449-458
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    • 2010
  • This study attempted to investigate the effect of panel thickness on the horizontal density distribution (HDD) of medium density fiberboard (MDF) in a destructive way. Full size MDF panels with five different thicknesses such as 2 mm, 4.5 mm, 9 mm, 18 mm and 30 mm were cut into two different specimen sizes, i.e., $500{\times}500\;mm$ and $120{\times}120\;mm$ to measure the HDD. In general, the overall density of MDF panel diminished as the thickness increased, showing the highest density for the thinnest MDF panels. The HDD variation was significant for the samples of smaller specimen size ($120{\times}120\;mm$). MDF panel thickness significantly influenced to the HDD, which increased as the thickness decreased. In addition, the thinner panels showed much wider range in the HDD than those of thicker panels. The coefficient of variation (COV) of HDD also followed a similar trend to the panel density as the thickness increased. In summary, MDF panel thickness had a significant impact on the HDD within a panel. The sample size also showed a considerable effect to the HDD of MDF panels.

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