• Proceedings of the Korean Society of Precision Engineering Conference
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• 2010.05a
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• pp.1297-1298
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• 2010

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2002.02a
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• pp.103-108
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• 2002

The gas injection molding technique(GIT) is a special injection molding process and has been an established and acknowledged process technique for many years. GIT has proved successful in cases where warpage has to be minimized, sink marks avoided and material input reduced. The classic field of application for GIT, however, is the production of thick-walled, rod shaped parts or hollow articles. Through this application, the handle part for automobile is molded and this part is consequently used as a insert for the additional injection molding process encapsulated with PVC.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2001.11a
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• pp.99-106
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• 2001

The design for cold extrusion dies is very important, because the die insert is subjected to very high radial and hoop stresses. The design of cold extrusion dies has many constrained conditions. In this paper, the used assumptions are such that the yield strength of each ring is selected according to the allowable tensile or compressive hoop stress in each ring and the maximum allowable inner pressure, when yielding occurs in one ring of the dies, is obtained by the proposed equation. In order to obtain design variables, such as diameter ratios and interferences, using the maximum inner pressure, the flexible tolerance method was used for shrink-fitted thick-walled cylinders. ANSYS APDL was used to perform the repeated analysis of deformation of the dies due to the variation of the design variables. The response surface methodology is utilized to analyze the relationship between the design variables and the maximum radial displacement of the die insert during extrusion. From the results, it is found that outer diameter of the die Insert has the largest effect on the minimization of maximum radial displacement at the inner surface of the dies.

• Journal of the Korean Society for Precision Engineering
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• v.22 no.1
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• pp.167-174
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• 2005

The design for cold extrusion dies is very important, because the die insert is subjected to very high radial and hoop stresses. The design of cold extrusion dies has many constrained conditions. In this paper, the used assumptions are such that the yield strength of each ring is selected according to the allowable tensile or compressive hoop stress in each ring and the maximum allowable inner pressure, when yielding occurs in one ring of the dies, is obtained by the proposed equation. In order to obtain design variables, such as diameter ratios and interferences, using the maximum inner pressure, the flexible tolerance method was used for shrink-fitted thick-walled cylinders. ANSYS APDL was used to perform the repeated analysis of deformation of the dies due to the variation of the design variables. The response surface methodology is utilized to analyze the relationship between the design variables and the maximum radial displacement of the die insert during extrusion. From the results, it is found that outer diameter of the die insert has the largest effect on the minimization of maximum radial displacement at the inner surface of the dies.