• Title/Summary/Keyword: Thick Aluminum plate

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Fabrication of Porous Aluminum Oxide Using Flexible Thin Aluminum Foils (유연하고 얇은 알루미늄 포일을 사용한 다공성 알루미나 막 제작)

  • Park, Young-Ok;Kim, Seung-Woo;Kouh, Tae-Joon
    • Journal of the Korean Magnetics Society
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    • v.17 no.2
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    • pp.90-94
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    • 2007
  • We have fabricated porous aluminum oxide using flexible and thin aluminum foils with thickness of 0.025 and 0.2 mm. These foils were anodized with 0.3 M oxalic acid solution after being electropolished with ethanol/perchloric acid. During the anodization, the temperature of the electrolyte was maintained at $9^{\circ}C$ and the anodization voltage was varied between 0.4 and 40 V The surface of the anodized aluminum oxide was studied with a scanning electron microscope. From the scanning electron micrograph, we observed that when the voltage applied was above 1 V for a long period of time, due to a strong electrolysis reaction in electrolyte, the surface of the anodized oxide was destroyed. However, when the anodization voltage was less than 1 V, the anodization process was very stable and lasted much longer. Our results show that for a thin aluminum foil, unlike a thick plate, one requires small anodization voltage less than 1 V to form a porous aluminum oxide for long anodization time.

Lamb wave generation and analysis in a non-ferromagnetic plate using an orientation-adjustable patch-type magnetostrictive transducer (조향 자기변형 트랜스듀서(OPMT)를 이용한 비자성체 판구조물에서 램파 발생 및 신호해석)

  • Lee, Ju-Seung;Sun, Kyung-Ho;Cho, Seung-Hyun;Hong, Jin-Chul;Kim, Yoon-Young
    • 한국신재생에너지학회:학술대회논문집
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    • 2005.06a
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    • pp.542-545
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    • 2005
  • This paper is concerned wi th the generation of the Lamb waves in a non­ferromagnetic plate by a recently-developed orientation-adjustable patch-type magnetostrictive transducer (OPMT) and the dispersion analysis from the measured Lamb waves. OPMT is capable of adjusting wave-propagation orientation only with a single installation on a plate. The mechanics behind the wave generation and measurement by the magnetostrictive phenomenon, the working principle of OPMT is explained and the actual generation and measurement of the Lamb waves were conducted in a 3 mm-thick aluminum plate. For the accurate analysis of the dispersion characteristics of the measured Lamb waves, a modified version of the short-time Fourier transform, known as the dispersion-based short-time Fourier transform, was employed. The results presented in this work would serve as the underlying research for an advanced non-destructive evaluation based on ultrasonic waves.

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A Study on the Penetration Characteristics of a Steel Fragment Impacting on the Target Plate of Aluminum 2024 (알루미늄 2024 표적에 대한 HE 탄두 파편의 관통 특성 연구)

  • Kim, Deuksu;Kang, Sunbu;Jung, Daehan;Chung, Youngjin;Park, Yongheon;Park, Seikwon;Hwang, Changsu
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.46 no.3
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    • pp.257-268
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    • 2018
  • We have studied the damage mechanism of a metallic thin plate by the highly energetic fragments generated from high explosive(HE) warhead. The penetration process has presumed that the velocity of a fragment is in the range of 350 m/s to 3353 m/s, the thickness of Aluminum 2024 target plate is in the range of 1 mm~6.3 mm thick. The mass of fragment with hemisphere nose shape is in the range of 0.32 g to 16 g. The analytical solution for penetration process has been derived by using the report of the project THOR. The results of analysis implied that the closed forms by an exponentially decay function well fit the change of the ballistic limit velocity, loss velocity and loss mass of fragment as the mass of fragment and the thickness of target plate increase.

A Quantitative Analysis of ΔK Conversion Method for the Retardation Behavior of Fatigue Crack Growth in Varying Thickness of Al 2024-T3 Sheet Alloy (판재 Al 2024-T3 합금재료에서 나타나는 두께별 피로균열진전지연거동에 관한 ΔK환산법의 정량적분)

  • Kim, Seung-Gwon;Lee, Ouk-Sub
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.11
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    • pp.1415-1422
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    • 2011
  • Sheet aluminum alloys used in manufacturing of machine structures for transportation show the difference of crack growth speed depending on thickness under the constant fatigue stress condition. The referred thickness effect is a major fatigue failure property of sheet aluminum alloys. In this work, we identified the thickness effect in fatigue test of thick plate and thin plate of Al 2024-T3 alloy under the constant fatigue stress condition, and presented the thickness effect to a correlative equation, $U_{i}^{equ}=f(R_t)$ which is determined by the shape factor, thickness ratio, $R_t$ and the loading factor, equivalent effective stress intensity ratio depending on thickness, $U_{i}^{equ}$. And we analyzed quantitatively the crack growth retardation behavior in thin plate compared to thick plate by the thickness effect using ${\Delta}K$ conversion method. We obtained such values as decrement of thickness(DoT), decrement of stress intensity factor range, ${\Delta}K$ (DoS) and identified the relation between them to present the nature of thickness effect in this work.

A Study on Fatigue Crack Growth Analysis of Inclined Cracked Plate with Composite Patched Repair (경사균열을 갖는 복합재료 보강판의 피로균열 성장에 관한 연구)

  • Chung, Ki-Hyun;Yang, Won-Ho;Kim, Cheol
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.12
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    • pp.2091-2099
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    • 2001
  • Fatigue crack growth behavior of inclined cracked Al 6061-T6 thick aluminum plate(6mm) repaired with the bonded composite patch was studied. A 0°inclined crack bonded reinforced composite patch and 15°, 30°, 45°, 60°inclined crack plates were tested. The effect of patch and inclined angle were studied and compared to each other. Also we investigated to the crack propagation direction and debonding behavior during the fatigue crack growth test. In this paper. a study was con(ducted to get an fatigue life, fatigue crack growth ratio and crack growth direction. Finally, the effectiveness of composite patch on inclined cracked plate was investigated. The results demonstrated thats there was a definite variation in fatigue life and fatigue crack growth behavior depending on the inclined crack angle.

Piezoelectric Vibration Energy Harvester Using Indirect Impact (간접 충격을 이용한 압전 방식 진동형 에너지 하베스터)

  • Ju, Suna;Ji, Chang-Hyeon
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.66 no.10
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    • pp.1499-1507
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    • 2017
  • This paper presents an impact-based piezoelectric vibration energy harvester using a freely movable metal sphere and a piezoceramic fiber-based MFC (Macro Fiber Composite) as piezoelectric cantilever. The free motion of the metal sphere, which impacts both ends of the cavity in an aluminum housing, generates power across a cantilever-type MFC beam in response to low frequency vibration such as human-body-induced motion. Impacting force of the spherical proof mass is transformed into the vibration of the piezoelectric cantilever indirectly via the aluminum housing. A proof-of-concept energy harvesting device has been fabricated and tested. Effect of the indirect impact-based system has been tested and compared with the direct impact-based counterpart. Maximum peak-to-peak open circuit voltage of 39.8V and average power of $598.9{\mu}W$ have been obtained at 3g acceleration at 18Hz. Long-term reliability of the fabricated device has been verified by cyclic testing. For the improvement of output performance and reliability, various devices have been tested and compared. Using device fabricated with anodized aluminum housing, maximum peak-to-peak open-circuit voltage of 34.4V and average power of $372.8{\mu}W$ have been obtained at 3g excitation at 20Hz. In terms of reliability, housing with 0.5mm-thick steel plate and anodized aluminum gave improved results with reduced power reduction during initial phase of the cyclic testing.

Recent Trends of the Material Processing Technology with Laser - ICALEO 2014 Review - (레이저를 이용한 소재가공기술 동향 - ICALEO 2014를 중심으로 -)

  • Lee, Mokyoung
    • Journal of Welding and Joining
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    • v.33 no.4
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    • pp.7-16
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    • 2015
  • New lasers such as high power, high brightness and short wavelength laser are using diverse industry. Also new technologies are developing actively to solve various issues such as spattering, process monitoring, deep penetration and key-hole stability. ICALEO is the international congress where recent technology for laser material processing and laser system are present. At 2014, it was held at San Diego in USA and more than 260 papers were presented from 28 country. The effect of the laser beam shape such as Gaussian like and top-hat was investigated on acoustic emission signal and pore formation in welding. Inline penetration depth was measured with ICI(Inline Coherent Imaging) technique and the data was verified with real time X-ray image on laser welding. The laser welding performance at low pressure environment was evaluated for the thick plate alloy steel. UV laser was used to weld various metals such as Cu, Aluminum, steel and stainless steel. The effect of the wavelength of the laser on the formation of the wave at the wall of the key-hole front and the absorptivity was investigated.

Detection of Corrosion and Wall Thinning in Carbon Steel Pipe Covered With Insulation Using Pulsed Eddy Current

  • Park, Duck-Gun;Kishore, M.B.;Kim, J.Y.;Jacobs, L.J.;Lee, D.H.
    • Journal of Magnetics
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    • v.21 no.1
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    • pp.57-60
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    • 2016
  • Non Destructive Testing (NDT) methods that are capable of detecting the wall thinning and defects through insulation and cladding sheets are necessary. In this study we developed a Pulsed Eddy Current (PEC) system to detect wall thinning of ferro magnetic steel pipes covered with 95 mm thick fiber glass thermal insulator and shielded with aluminum plate of thickness 0.4 mm. In order to confirm the thickness change due to wall thinning, two different sensors, a hall sensor and a search coil sensor were used as a detecting element. In both the cases, the experimental data indicates a considerable change in the detected pulse corresponding to the change in sample thickness. The thickness of the tube was made to change such as 2.5 mm, 5 mm and 8 mm from the inner surface to simulate wall thinning. Fast Fourier Transform (FFT) was calculated using window approach and the results were summarized which shows a clear identification of thickness change in the test specimen by comparing the magnitude spectra.

Electrochemical Corrosion Evaluation of Aluminum Alloy Weldment Prepared by GMAW Process (알루미늄 합금 GMAW 용접부의 전기화학적 방법에 의한 내식성 평가)

  • Yang, Ye-Jin;Park, Il-Cho;Lee, Jung-Hyung;Han, Min-Su;Kim, Seong-Jong
    • Journal of the Korean institute of surface engineering
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    • v.50 no.6
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    • pp.498-503
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    • 2017
  • The aim of the present study is to evaluate electrochemical corrosion characteristics of base metal and weldment of Al-Mg alloy in seawater solution. The specimen was 5mm thick 5083-H321 Al alloy plate which was butt-welded using gas metal arc welding (GMAW). To identify the types of inclusions in the weldment, the microstructural observation was performed along with Energy dispersive spectrometer (EDS) analysis. The anodic polarization experiments were performed to evaluate the corrosion characteristics. After the anodic polarization test, the corroded surface was observed by SEM(scanning electron microscope) and EDS. The result of the analysis revealed a large number of voids in the weldment, especially coarse grains and inclusions in the heat affected zone. The corrosion current density of the weldment was found to be approximately 13 times higher than that of the base metal, indicating lower corrosion resistance of the weldment due to the defects in the weldment and the heat affected zone.

Radiopacity of contemporary luting cements using conventional and digital radiography

  • An, Seo-Young;An, Chang-Hyeon;Choi, Karp-Sik;Huh, Kyung-Hoe;Yi, Won-Jin;Heo, Min-Suk;Lee, Sam-Sun;Choi, Soon-Chul
    • Imaging Science in Dentistry
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    • v.48 no.2
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    • pp.97-101
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    • 2018
  • Purpose: This study evaluated the radiopacity of contemporary luting cements using conventional and digital radiography. Materials and Methods: Disc specimens (N=24, n=6 per group, ø$7mm{\times}1mm$) were prepared using 4 resin-based luting cements (Duolink, Multilink N, Panavia F 2.0, and U-cem). The specimens were radiographed using films, a complementary metal oxide semiconductor (CMOS) sensor, and a photostimulable phosphor plate (PSP) with a 10-step aluminum step wedge (1 mm incremental steps) and a 1-mm-thick tooth cut. The settings were 70 kVp, 4 mA, and 30 cm, with an exposure time of 0.2 s for the films and 0.1 s for the CMOS sensor and PSP. The films were scanned using a scanner. The radiopacity of the luting cements and tooth was measured using a densitometer for the film and NIH ImageJ software for the images obtained from the CMOS sensor, PSP, and scanned films. The data were analyzed using the Kruskal-Wallis and Mann-Whitney U tests. Results: Multilink (3.44-4.33) showed the highest radiopacity, followed by U-cem (1.81-2.88), Panavia F 2.0 (1.51-2.69), and Duolink (1.48-2.59). The $R^2$ values of the optical density of the aluminum step wedge were 0.9923 for the films, 0.9989 for the PSP, 0.9986 for the scanned films, and 0.9266 for the CMOS sensor in the linear regression models. Conclusion: The radiopacities of the luting materials were greater than those of aluminum or dentin at the same thickness. PSP is recommended as a detector for radiopacity measurements because of its accuracy and convenience.