• Steel and Composite Structures
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• 제17권6호
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• pp.825-834
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• 2014

This manuscript presents an experimental investigation on the effect of Multi-walled carbon nanotubes (MWCNTs) addition on the tensile, flexural and impact properties of woven Kevlar fabric reinforced epoxy composites. MWCNTs were dispersed in the epoxy resin by sonication technique and the samples were fabricated by hand layup laminating procedure. Scanning electron microscopy (SEM) was used to characterize the microstructure of produced samples. The effects of adding small amounts (${\leq}1%$) of MWCNT on the tensile, flexural and impact (Izod) behaviors of laminated composites were analyzed. Results revealed that MWCNTs enhanced the Young's modulus up to 20%, bending modulus up to 40%, and impact strength up to 45% in comparison with woven Kevlar fabric/epoxy composites. It was found that the maximum improvements in mechanical properties were happened for 0.5 wt.% MWCNT.

• 한국가스학회지
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• 제2권2호
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• pp.55-60
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• 1998

열경화성 수지의 충전제로 많이 사용되고 있는 소나무 분진을 시료로 분진폭발의 최소착화에너지와 폭발한계를 측정하여 분진폭발 특성을 고찰하였다. 실험은 전극간 거리, 분진운 농도, 분진입도 및 수분 등에 대한 실험을 행하였다. 그 결과 전극간 거리가 4mm 이하로 되면 증가하는 경향을 나타내었으며, 2mm 이하에서는 착화에너지가 갑자기 무한대로 되어 이 값이 한계전극 거리임을 알았다. 또한 분진운 농도가 증가하고 분진 입도가 미세할수록 폭발성이 용이하였으며, 동일한 입도의 분진에서 수분 함유량이 증가할수록 최소착화에너지가 증가하였다.

• 한국기계가공학회지
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• 제16권6호
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• pp.133-138
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• 2017

Recently, CFRP composites are widely used as lightweight materials have with excellent mechanical properties and can beare widely used in various fields. In general, thermosetting resins are used for CFRP. However, in recent years, studies have been carried out using thermoplastic resins have been actively carried out to overcome the disadvantages of thermosetting resins. The LFT-D system is a molding method in which a fiber is directly cut to a the desired length while being impregnated with a thermoplastic resin to produce a compound and that is then press-molding molded to form the product. In this paper, before the production of the trailing arm, the compression molding analysis was carried out in order to grasp the problems that may occur during production. Through cCompression molding analysis was applied to calculate of the minimum press pressure and to compare and analysis analyze the molding conditions characteristic required to formfor forming the trailing arm.

• Composites Research
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• 제28권4호
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• pp.168-175
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• 2015

탄소섬유 강화 복합재료는 높은 비강도 및 비강성을 가지기 때문에 자동차 산업, 선박, 우주 항공 산업과 같은 다양한 산업 분야에 적용되어 왔으며, 수요가 점차 증가하고 있다. 탄소섬유 강화 복합재료에는 기지재로 주로 에폭시(Epoxy)와 같이 점도가 낮고 젖음 특성이 우수하며 강도가 양호한 열경화성(Thermosetting) 수지가 사용된다. 열경화성 수지는 우수한 물리적 특성을 나타내지만 재사용이 어렵다. 이러한 문제를 해결하기 위하여 재사용이 가능한 탄소섬유 강화 열가소성 수지(Thermoplastic) 복합재료 개발 및 탄소섬유 재사용에 관한 많은 연구들이 진행되고 있다. 본 연구에서는 열분해 방법을 사용하여 탄소섬유/에폭시 복합재료로부터 탄소섬유와 수지를 분리하여 탄소섬유를 재활용하였다. 에폭시의 분해도(Degree of decomposition)는 열중량분석기(TGA)와 시차 주사현미경(SEM)을 통해 확인하였다. 수지로부터 분리해낸 탄소섬유는 절단(Cutting)과 그라인딩(Grinding) 방법을 거쳐 탄소섬유 복합재료 시트(Sheet)를 제조하였다. 재활용 탄소 섬유로 제조된 탄소섬유 시트는 각각 다른 냉각조건에서 결정화 엔탈피(Crystallization enthalpy)와 기계적 특성, 표면과 단면의 형태를 분석하였다.

• Carbon letters
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• 제4권2호
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• pp.57-63
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• 2003

In polymer precursor based activated carbon, the structure of starting material is likely to have profound effect on the surface properties of end product. To investigate this aspect phenolic resins of different types were prepared using phenol, mcresol and formaldehyde as reactants and $Et_3N$ and $NH_4OH$ as catalyst. Out of these resins two resol resins PFR1 and CFR1 (prepared in excess of formaldehyde using $Et_3N$ as catalyst in the basic pH range) were used as raw materials for the preparation of activated carbons by both chemical and physical activation methods. In chemical activation process both the resins gave activated carbons with high surface areas i.e. 2384 and 2895 $m^2/g$, but pore size distribution in PFR1 resin calculated from Horvath-Kawazoe method, contributes mainly in micropore range i.e. 84.1~88.7 volume percent of pores was covered by micropores. Whereas CFR1 resin when activated with KOH for 2h time, a considerable amount (32.8%) of mesopores was introduced in activated carbon prepared. Physical activation with $CO_2$ leads to the formation of activated carbon with a wide range of surface area (503~1119 $m^2/g$) with both of these resins. The maximum pore volume percentage was obtained in 3-20 ${\AA}$ region by physical activation method.

• 한국정밀공학회지
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• 제15권8호
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• pp.39-45
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• 1998

In the previous study. the powder casting was attempted as the rapid tooling. The powder casting was the process to cast dry powder into the casting mold transferred from R/P model and infiltrate the liquid binder to solidify the powder. And then, the melted copper was infiltrated to control the shrinkage rate of the final mold Conseqently, the shrinkage rate was under 0.1% through that process. The mechanical characteristic was also excellent. Generally, in the slurry casting, the alumina powder and the water soluble phenol were mainly used. However, the mechanical property of the phenol was not good enough to apply to molds directly. In this study, aluminium powder filled with epoxy is applicated to the slurry casting to solve these problems. The mechanical and thermal properties are better than phenol because the epoxy is the thermosetting resin. We achieved a successful result that the shrinkage rate is shortened about 0.047%. Futhermore, the manufacturing time and cost savings are significant. Finally, we assume that the developing possibility of this process is very optimistic.

• 한국염색가공학회지
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• 제32권4호
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• pp.245-254
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• 2020

The sheet molding compound composite has been applied divers section. This paper reports processing of carbon fiber reinforced thermosetting composite with diverse resins and which was composed of chopped carbon fiber (30 ~ 60 wt%). Normally the paste that the viscosity is over 15,000 cps has been used in traditional Sheet molding compound (SMC) machine. In this research, SMC machine was designed to make Carbon-sheet molding compound (C-SMC) prepreg which was composed with low viscosity resin (1,800 ~ 2,500 cps increase up to 10,000 cps after aging). In order to confirm the optimal processing condition. Mechanical strength tests including tensile test, shear test, impact test, flexural strength test were conducted on C-SMC composites. Plus we identified the correlation between the mechanical properties and prepreg processing condition (carbon ratio and applied resin).

• 대한기계학회논문집A
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• 제24권1호
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• pp.1-6
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• 2000

As dies and molds have become more and more complicated in the recent years, the demand for lower cost and shorter production time is also growing stronger. Rapid prototyping and Tooling technologies are expected to be used for more rapid and lower cost tool fabrication. However the rapid tooling methods have not yet reached the level of application to the manufacturing of metallic dies and molds which require high dimensional accuracy. As the rapid tooling technology, there are the slurry casting, the powder casting, the direct laser sintering, and so on. Generally, in the slurry casting, the alumina powder and the water soluble phenol were mainly used. However, the mechanical properties of the phenol were not good enough to apply to molds directly. In this study, pure epoxy and two types of aluminium powder reinforced resin are applied to the slurry casting. The mechanical and thermal properties are better than phenol because the epoxy is the thermosetting resin. And mechanical characteristics such as shrinkage rate, hardness, surface roughness are measured for the sake of comparison. Metal powder reinforced resin molds are better than the resin tool form the viewpoint of shrinkage rate and hardness. Finally, it has been shown that the application possibility of this process is high, because the manufacturing time and cost savings are significant.

• 한국표면공학회지
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• 제46권5호
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• pp.208-215
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• 2013

The aim of the present study was to improve the radiative heat dissipation of aluminum alloy, Al 1050. Resin/CuO coating and Cu/CuO composite plating were applied on aluminum alloy to improve the radiative heat dissipation. Resin/CuO coating was made using thermosetting silicon resin and Cu/CuO composite plating was made in pyrophosphate copper plating bath. Radiant heat flux($W/m^2$) was measured by self-produced radiant heat measurement device to compare each specimen. The cross section of specimen and chemical bonding of surface were analyzed by FE-SEM, XPS and FT-IR. As a result, radiant heat of Resin/CuO coating was higher than Cu/CuO composite plating due to the adhesion with aluminum plate and the difference in chemical bonding. But, Both of them were higher than aluminum alloy. In order to confirm the result of experiment, aluminum plate, Resin/CuO coating and Cu/CuO composite plating sample were applied LED and measured the LED temperature. As a result, LED temperature of samples were matched previous results and confirmed coated samples were lower about 10 degrees than the aluminum alloy.

• 한국전기전자재료학회논문지
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• 제34권6호
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• pp.426-432
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• 2021

Injection molding is used in many industrial fields such as home appliances, vehicle parts, and electronic device parts because various resins can be molded, leading to mass production of complex shapes. Generally, the empirical prediction method is used to set the initial processing conditions of injection molding. However, this approach requires a lot of cost and its presented solution is not accurate. In this paper, injection molding was simulated through the Moldflow^TM in order to manufacture the spacer for gas insulated switch. Through the simulation, the flow of the resin with respect to the diameter of the inlet was analyzed. It was found that the process was possible at a higher resin temperature as the diameter of the inlet increased. In addition, through thermal analysis during injection of the resin, it was confirmed that a stagnation phenomenon occurred at the insert portion during injection molding, and the temperature of the resin was higher than that of the mold. As in this paper, if the spacer is manufactured by optimizing the injection hole and the temperature of the injection process based on simulation, it is expected that the spacer can be manufactured with high productivity.