• 제목/요약/키워드: Thermoplastics

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Computational design of mould sprue for injection moulding thermoplastics

  • Lakkannan, Muralidhar;Mohan Kumar, G.C.;Kadoli, Ravikiran
    • Journal of Computational Design and Engineering
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    • 제3권1호
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    • pp.37-52
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    • 2016
  • To injection mould polymers, designing mould is a key task involving several critical decisions with direct implications to yield quality, productivity and frugality. One prominent decision among them is specifying sprue-bush conduit expansion as it significantly influences overall injection moulding; abstruseness anguish in its design criteria deceives direct determination. Intuitively designers decide it wisely and then exasperate by optimising or manipulating processing parameters. To overwhelm that anomaly this research aims at proposing an ideal design criteria holistically for all polymeric materials also tend as a functional assessment metric towards perfection i.e., criteria to specify sprue conduit size before mould development. Accordingly, a priori analytical criterion was deduced quantitatively as expansion ratio from ubiquitous empirical relationships specifically a.k.a an exclusive expansion angle imperatively configured for injectant properties. Its computational intelligence advantage was leveraged to augment functionality of perfectly injecting into an impression gap, while synchronising both injector capacity and desired moulding features. For comprehensiveness, it was continuously sensitised over infinite scale as an explicit factor dependent on in-situ spatio-temporal injectant state perplexity with discrete slope and altitude for each polymeric character. In which congregant ranges of apparent viscosity and shear thinning index were conceived to characteristically assort most thermoplastics. Thereon results accorded aggressive conduit expansion widening for viscous incrust, while a very aggressive narrowing for shear thinning encrust; among them apparent viscosity had relative dominance. This important rationale would certainly form a priori design basis as well diagnose filling issues causing several defects. Like this the proposed generic design criteria, being simple would immensely benefit mould designers besides serve as an inexpensive preventive cliché to moulders. Its adaption ease to practice manifests a hope of injection moulding extremely alluring polymers. Therefore, we concluded that appreciating injectant's polymeric character to design exclusive sprue bush offers a definite a priori advantage.

목섬유(木纖維)와 열가소성(熱可塑性) 플라스틱 복합재료(複合材料)의 기계적(機械的) 성질(性質) (Mechanical Properties of Wood-Fiber Thermoplastic Composites)

  • 박병대;임기표;김윤수
    • Journal of the Korean Wood Science and Technology
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    • 제22권2호
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    • pp.46-53
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    • 1994
  • 본 연구(硏究)는 목섬유(木纖維)와 열가소성(熱可塑性) 플라스틱의 복합재료(複合材料)를 제조하고 그 기계적(機械的) 성질(性質)을 평가하기 위하여 실행되었다. 강도가 높고 밀도가 낮아 플라스틱의 보강재료로써 잠재성을 갖는 목섬유를 2종의 열가소송 플라스틱(폴리프로필렌과 폴리에틸렌)과 혼합(混合)하여 복합재료(複合材料)를 만들었다. 흡습성(吸濕性)인 목섬유와 비흡습성(非吸濕性)인 플라스틱과 친화성을 위해 계면활성제(界面活性劑)를 사용하였다. 또한 낮은 밀도의 목섬유를 플라스틱내에서 혼합하기 위해 고속 플라스틱믹서를 사용하였다. 사출성형(射出成形)한 샘플을 사용하여 기계적(機械的) 성질(性質)을 시험(試驗)한 결과 인장및 휨강도는 목섬유 혼합량에 따라 크게 향상되었다. 휨 강도(强度)는 인장강도(引張强度)보다 훨씬 크게 나타났으며 인장(引張)및 휨탄성(彈性) 계수(係數)는 플라스틱내 목섬유 혼합량과 비례적으로 증가하였다. 목섬유는 복합재료의 강도(强度)와 탄성계수(彈性係數)를 향상시킴으로서 플라스틱을 보강할 수 있었다. 이와는 반대로 인장시험에서 시편 파괴점까지의 신장율과 파괴에너지는 목섬유 혼합량이 증가함에 따라 감소하였다. 충격강도(衝擊强度) 역시 유사한 경향을 보였다.

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열방성 액정고분자 강화 폴리에스터 블렌드 섬유의 특성 (Characterization of TLCP Reinforced Polyester Blend Fibers)

  • Kim, Jun-Young;Kim, Seong-Hun
    • 한국섬유공학회:학술대회논문집
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    • 한국섬유공학회 2003년도 봄 학술발표회 논문집
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    • pp.223-226
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    • 2003
  • Due to the potential application to ultra-high strength fibers and excellent properties such as high mechanical properties, excellent thermal endurance and chemical stability, thermotropic liquid crystal polymers (TLCPS) are attractive in recent years [1, 2]. Furthermore, the melt blends of TLCPS and conventional thermoplastics have been extensively investigated because of their easy processing and high performance [3-6]. Since high performance polymers generally has high melt viscosity, introduction of the relatively low viscosity components may be one of the more effective techniques to improve processability through the decrement of melt viscosity in melt processing. (omitted)

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에폭시 수지의 물성 향상을 위한 최근 동향 (Recent Trend for Performance Improvement of Epoxy Resin)

  • 장정식
    • 공업화학
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    • 제2권4호
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    • pp.301-310
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    • 1991
  • 대표적인 열가소성 수지인 에폭시 수지는 그 용도 및 응용분야가 광범위하지만, 경화 후 수지의 brittleness와 고온 및 습윤하에서 물성이 좋지 않아 시용에 제한을 받고 있다. 본고에서는 수지의 최대결점인 brittleness 개선과 고온 습윤 특성의 향상 방법에 대해 고찰하였다. Brittleness 개선 방법으로는 rubber 및 열가소성 수지를 에폭시 수지에 도입하여, 이에 따른 toughness 향상 정도를 중점적으로 다루었으며, 고온 습윤 특성을 향상시키기 위해 에폭시 수지의 molecular design 및 열가소성 수지의 응용방법에 대해 기술하였다.

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플라스틱류의 볼프레셔에 대한 성능확인 시험 방법 (Testing method for ball pressure of thermoplastics)

  • 변우봉;김규섭;소진중;심대섭;박남옥
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2009년도 제40회 하계학술대회
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    • pp.1291_1292
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    • 2009
  • 볼프레셔 시험은 세라믹 재료를 제외한 비금속 재료의 내열성을 시험하는 방법중의 하나이다. 본 볼프레셔 시험과 관련된 규격으로는 IEC 60695-10-2의 국제 규격이 있으며, 국내에는 KS C IEC 60695-10-2의 한국산업 규격이 있다. 본 논문에서는 볼프레셔의 성능확인 시험으로써, IFM이 제공한 시료를 가지고 자국의 형태 및 자국의 크기 등의 분석 방법에 대한 비교숙련도 시험에 관하여 논하였다.

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샌드위치 사출성형공정에 관한 수치해석 (Numerical Simulation of the Sandwich Injection Molding Process)

  • 문종신;신효철
    • 대한기계학회논문집A
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    • 제24권6호
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    • pp.1575-1583
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    • 2000
  • Recently, the sandwich injection molding has drawn attention because it offers the flexibility of using the optimal properties of two different but compatible polymers and is also one of the most p romising methods in connection with recycling of thermoplastics. In this paper, a new particle tracing algorithm is presented in order to describe the advancement of core polymer melt during filling stage. The main advantage of this algorithm is the use of identity field information rather than tracking a set of fluid particles. In addition, to model the process accurately, especially to detect the possible

연속체 가정을 통한 NIL 공정의 전산모사 (Numerical Simulation of NIL Process Based on Continuum Hypothesis)

  • 김승모;이우일
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2007년도 춘계학술대회A
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    • pp.532-537
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    • 2007
  • Nano imprint lithography(NIL) is a cost-efficient, high-throughput processing technique to transfer nano-scale patterns onto thin polymer films. Polymers used as the resist include UV cured resins as well as thermoplastics such as polymethyl-methacrylate(PMMA). In this study, an analytic investigation was performed for the NIL process of transferring nano scale patterns onto polymeric films. Process optimization calls for a thorough understanding of resist flow during the process. We carried out 2D and 3D numerical analyses of resist flow during NIL process. The simulation incorporated continuum-hypothesis and the effects of surface tension were taken into account. For a more effective prediction of free surface, fixed grid scheme with the volume of fluid (VOF) method were used. The simulation results were verified with experimental results qualitatively. And the parametric study was performed for various process conditions.

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사출성형의 충전조건 선정에 관한 연구 (A study of estimation of filling phase condition in injection molding process)

  • Jo, Y.M.;Kwon, O.J.;Kim, J.D.
    • 한국정밀공학회지
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    • 제12권3호
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    • pp.110-118
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    • 1995
  • The filling phase analysis of the injection molding process for thermoplastics was applied to predict pressure, themperature and shear stress in the test mold, and the results were compared with the experiment using 30% glass fiber added ABS resin. The finite difference method was used in the analysis considering the effects of heat transfer between molten polymer and mold wall, and also frictional heating by shear flow. The analysis results were considered as a method to improve the quality and the productivity of injection molding process. Using the analysis results, the molding factors such as mold-ability of polymers, performance of injection molding machine, positioning of gate and dimendsioning of runner in the injection molding process can be estimated at the design stage of mold for good quality and productivity.

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태양광선을 이용한 용접부 특성 (Characteristics of Welded Zone Using Solar Energy Concentration)

  • ;김일수;성백섭;김병철
    • 한국태양에너지학회 논문집
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    • 제21권2호
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    • pp.9-17
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    • 2001
  • In this paper the attempts made by the authors to explore the feasibility of utilising concentrated solar beam radiation for joining engineering thermoplastics such as Acrylonitrilc/Butadiene/Styrene (ABS), Polycarbonate(PC) and Polymethylmethacrylate(PMMA) are presented. In addition, to study the joining of the materials, necessary experimentation with applying primer was performed. Tensile tests were conducted to determine the bond strength achieved at the specimen joint interface. Microscopic examinations of the fractured joints were performed in order to analyse the overall bond quality. Finally, the results in terms of bond strength achieved at the joint interface and energy consumed in the process were compared with those obtained with similar thermoplastic joining technique utilising microwave energy. In conclusion some advantages and limitations were outlined and necessary improvements of the jointing technique were recommended.

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