• Composites Research
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• 제31권4호
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• pp.122-127
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• 2018

섬유강화고분자복합재료(CFRP, Carbon Fiber Reinforced Plastics)의 경량화는 자동차 및 항공 분야에서 끊임없이 요구되고 있으며, 구조용 폼과 CFRP를 혼합하여 샌드위치 복합재료로 사용되고 있다. 본 연구에서는 열경화성 소재인 에폭시 폼과 폴리우레탄 폼 및 열가소성 소재인 PET 폼과 PVC 폼의 조성 차이에 따른 폼의 형상 및 열 노화를 통해 변화되는 기계적 특성 변화를 관찰하였다. 성형한 에폭시 폼, 폴리우레탄 폼 및 상용화된 PET 폼과 PVC폼을 180도에서 열 노화시켰으며, 30, 60, 120, 180분의 노화시간에 따라 구조용 폼의 변화를 광학 현미경 및 만능시험기로 폼 셀의 형상 및 압축강도를 평가하였다. 궁극적으로 에폭시 폼이 가장 높은 2.6 MPa의 압축강도를 가졌으며, 열 노화 조건에서도 물성저하나 형상의 변화가 거의 발생되지 않았다. 이는 에폭시 폼이 타 구조용 폼에 비해 열 노화 조건에서 후경화되어 강직한 조성을 이루며, 타 구조용 폼과는 다르게 내열 특성이 우수하기 때문에 고온용 구조용 폼으로 적용하기 적합한 소재임을 확인하였다.

• 한국기계가공학회지
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• 제19권1호
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• pp.81-88
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• 2020

In this paper, the performances of the electrical characteristics of the Fused Deposition Modeling (FDM) 3D-printed flexible resistance sensor was evaluated. The FDM 3D printing flexible resistive sensor is composed of flexible-material thermoplastic polyurethane and a conductive PLA (carbon black conductive polylactic acid) polymer. While 3D printing, polymer filaments heat up quickly before being extruded and cooled down quickly. Polymers have poor thermal conductivity so the heating and cooling causes unevenness, which then results in internal stress on the printed parts due to the rapidity of the heating and cooling. Electrical resistance measurements show that the 3D-printed flexible sensor is unstable due to internal stress, so the 3D-printed flexible sensor resistance curve does not match the increases and decreases in the displacement curve. Therefore, annealing was performed to eliminate the mismatch between electrical resistance and displacement. Annealing eliminates residual stress on the sensor, so the electrical resistance of the sensor increases and decreases in proportion to displacement. Additionally, the resistance is lowered in comparison to before annealing. The results of this study will be very useful for the fabrication of various devices that employ 3D-printed flexible sensor that have multiple degrees of freedom and are not limited by size and shape.

• 한국염색가공학회지
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• 제32권3호
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• pp.176-183
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• 2020

In order to study wearable air cushion materials capable of responding to massive impact in high-altitude fall situation, high tenacity woven fabrics were bonded by heat only depending on various type of thermoplastic films and then mechanical properties were measured. Tensile strength, elongation, and 100% modulus measurement results for 4 types of films show that TPU-2 has higher impact resistance and easier expansion than PET-1. After thermal bonding, the combination with the highest tensile strength was a material with a TPU-2 film for nylon and a PET-2 film for PET, so there was a difference by type of fabric. The tear strength of the bonded materials were increased compared to the fabric alone, which shows that durability against damage such as tearing can be obtained through film adhesion. All of the peel strengths exceeded the values required by automobile airbags by about 5 times, and the TPU-2 bonded fabric showed the highest value. The air permeability was 0 L/dm2 /min. For both the film and the bonded material, which means tightness between the fabric and the film through thermal bonding. It is expected to be applied as a wearable air cushion material by achieving a level of mechanical properties similar to or superior to that of automobile airbags through the method of bonding film and fabric by thermal bonding.

• 대한조선학회논문집
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• 제43권1호
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• pp.119-127
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• 2006

Recently as a result of excessive development. pollution of the coast and occurrence of a typhoon year after year, fishermen suffer heavy losses in fish farming which is the one of the most important earnings ways. For solution of these problems, we need to go out into the open sea from an inland sea. In this study we suggested new fish cage which makes up for the structural weakness of existing wooden fish cages. It can farm fishes in the open sea of high wave and current with no damages from a typhoon. We substituted TPU(Thermoplastic Polyurethane) air chamber for existing styrofoam flotage which was harmful to the environment and impermanent. We used PE(Polyethylene) pipes for the maintenance of formation and the prevention of buoyancy loss caused by a breakdown of flotage. PE b rackets were designed to combine PE pipes with TPU air-chamber flotage. It has good strength and light weight. As a result of modeling test. it is great in buoyancy, strength and flexibility against wave. Because it can control buoyancy arbitrarily, moreover, we expect that it will reduce damages of a red water by applying it as semi-submerged fish cages.

• 한국의류산업학회지
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• 제24권1호
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• pp.127-137
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• 2022

Recently, various clothing items are being developed using 3D printing technology, but comfort has become an issue while wearing them for a long time. Therefore, this study researched on how the temperature and humidity of the devices developed by 3D printing change depending on the material combination. Five types of material combinations (EVA foam, TPU density 10%, TPU density 30%, EVA foam+TPU density 10%, and EVA foam+TPU density 30%) were selected as variables, and the experiment was conducted for two different cases with and without a cover. All the ten types of samples were placed on the hot plate set at 36℃, and the surface temperature and humidity were measured at three different points for 10 minutes. As a result, the case with only TPU showed the greatest temperature change while the case with 100% EVA foam showed the least temperature change. The humidity of the surface layer gradually decreased with time for 100% EVA foam. For the case with TPU materials, the moisture was transferred to the surface layer at first, thereby increasing the humidity but then dropped significantly. Meanwhile, the cases with the cover on showed similar tendencies of change in both temperature and humidity where the overall temperature and humidity delivery were slow.

• 복식문화연구
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• 제30권3호
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• pp.403-413
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• 2022

The purpose of this study was to develop a 3D mesh-type impact protection pad with excellent motion adaptability and functionality by applying 3D printing technology. The hexagonal 3D mesh, which constitutes the basic structure of the pad, comprises two types: small and large. The bridge connecting the basic units was designed as the I-type, V-type, IV-type, and VV-type. After evaluating the characteristics of the bridge, it was found that the V-type bridge had the highest flexibility and tensile elongation. The hip joint pad and knee pad were completed by combining the hexagonal 3D mesh structure with the optimal bridge design. The impact protection pad was printed using a fused deposition modeling-type 3D printer with a filament made of thermoplastic polyurethane material, and the protection pad's performance was evaluated. When an impact force of approximately 6,500N was applied to the pad, the force attenuation percentage was 78%, and when an impact force of approximately 8,000N was applied, the force attenuation percentage was 75%. Through these results, it was confirmed that the 3D-printed impact protection pad with a hexagonal 3D mesh structure connected by a V-shaped bridge developed in this study can adapt to changes in the body surface according to movement and provides excellent impact protection performance.

• 한국의류학회지
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• 제47권2호
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• pp.311-322
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• 2023

In this study, the properties of various material combinations were evaluated and an ideal material for fabricating protection pads for women's army combat uniforms was determined. Eight specimens were used for the evaluation: two types of materials, namely thermoplastic polyurethane for 3D printing, T and ethylene-vinyl acetate, E; two infill densities, namely 10%, 10 and 30%, 30; two types of pad designs, i.e., without holes, A and with holes, B; 2×2×2=8 and control E. The tensile strength, flexural strength, impact absorption, and weight of these specimens were evaluated. Results revealed that E was the most flexible material; however, its tensile strength and impact absorption were very low. Protection pads made from T (T-10A, T-10B, T-30A, and T-30B) had excellent tensile strength and impact absorption; however, they had low performance in ease of movement. Alternatively, protection pad with holes and an infill density of 30% produced using a combination of T and E had a high initial tensile modulus and exhibited excellent impact absorption. Moreover, it was flexible and light, which satisfies the standards and conditions required by protection pads. However, if T-E-10A and T-E-30B exhibited low impact absorption, as required, they can be regarded as appropriate materials for protection pads.

• 공업화학
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• 제10권1호
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• pp.35-40
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• 1999

Hard segment 함량이 35%와 53%로 서로 다른 두 개의 열가소성 폴리우레탄 시료 (각각 TPU-35와 TPU-35)와 이들을 70/30, 50/50, 30/70 wt%로 용융 블렌딩한 조성들이 annealing 온도와 시간에 따라 변화할 수 있는 유리전이온도와 용융피이크, 분자량 및 분자량 분포도의 변화를 관찰하였다. TPU의 $T_g$는 hard segment 함량이 많을수록 높은 값을 보였으며 annealing 온도와 시간에 따라 hard microdomain 구조의 미약한 관계에 의한 용융피이크의 크기와 온도 등이 변하였다. 이는 annealing에 의한 열이 long-range 혹은 short-range segmental motion의 거동, 비결정 microphase 구조의 order-disorder 전이, domain의 크기 및 결정구조의 질서도 등 여러 가지 복합적인 영향을 끼친 결과로 사료된다. 미세 결정의 용융 결과로 나타나는 $T_3$단일 피이크만이 존재하는 annealing 온도는 TPU-35, TPU-44와 TPU-53에 대해 각각 130, 170 및 $180^{\circ}C$이었다. Annealing 온도와 시간에 따른 분자량 및 분자량 분포도 변화 측정에서 TPU-35는 $135^{\circ}C$에서, TPU-44(TPU-35/TPU-53=50/50 블랜드)는 $170^{\circ}C$, 그리고 TPU-53은 $180^{\circ}C$에서 수평균 및 중량평균 분자량의 증가와 더불어 polydispersity(PI)는 감소를 보였다. 이 변화는 같은 조건의 annealing 온도에 따른 용융피이크 변화에서 $T_3$단일 피이크만 남게 되는 annealing온도와 일관성을 보이고 있는데, 이는 이들 시료가 특정한 annealing 온도에서 chain dissociation과 recombination이 동시에 일어나므로써 빚어진 결과로 추측된다.

• 청정기술
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• 제14권1호
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• pp.29-34
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• 2008

폴리올 주 사슬에 에스테르기를 도입하기 위한 방법으로 산화프로필렌 (propylene oxide, PO)과 무수 프탈산(phthalic anhydride, PA)의 공중합을 이중금속 시안염 촉매 존재 하에서 수행하였다. 이중금속 시안염 촉매는 이 공중합에 매우 효율적인 촉매임을 알 수 있었으며, 이 공중합에 대한 반응성비는 변형 Kelen $T{\ddot{u}}d{\ddot{o}}s$ 식을 이용하여 구한 결과 $r_1(PA)\;=\;0$, $r^2(PO)\;=\;0.248$이었다. 주 사슬에 함유되어 있는 PA의 함량이 1.0, 2.1, 7.52, 11.42 mol%인 4가지 폴리을 시료를 이용하여 경질부 함량이 19 wt%인 열가소성 폴리우레탄을 제조하였다. PA의 함량이 증가할수록 신율은 낮아졌으며, 인장강도와 인장탄성율은 증가하는 경향을 보였다. PO와 PA를 공중합 하여 폴리올에 도입되는 PA의 함량을 조절함으로써 결과적으로 폴리우레탄의 물성을 조절할 수 있음을 알 수 있었다.

• 한국산학기술학회논문지
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• 제20권9호
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• pp.175-181
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• 2019

수소연료전지차(FCEV)의 수소연료 공급시스템에서 대용량 감압에 사용되는 기존의 1단 감압 구조 레귤레이터(Regulator)의 경우 높은 감압에 따른 맥동과 느린 응답, 수소 취성, 누설, 고중량, 고비용 등의 문제점이 있다. 이러한 문제점은 2번에 걸친 감압 메커니즘(2단 구조)을 가지는 2단 레귤레이터 개발을 통해 극복될 수 있으며, 2번째 감압시점에 전자식 솔레노이드 밸브를 적용한다면 폭넓은 출구압력의 제어가 가능하다. 이에 따라 2단 전자식 솔레노이드 밸브를 가지는 레귤레이터의 출구압력 정밀도 향상과 누설방지, 내구성, 경량화, 가격저감 등의 기술개발이 필요한 실정이다. 이중에서도 레귤레이터의 필수적인 성능인 출구압력 정밀도 향상과 누설 방지를 위해 감압 전과 감압 후의 구조부분을 나누어 각각의 초기 내압 적용 후 Valve part가 닫힌 상태(Open Ratio : 0 %)로 가정하여 해석 연구를 진행하였다. 1차감압부의 기밀성과 관련하여 Aluminum Alloy 소재의 사용은 부적절하다고 판단되었고, 서로 다른 금속으로 구성되었을 때는 응력의 변화와 함께 변위 또한 같이 증가하므로 이종 소재를 사용하는 접촉부 구성은 부적절하다고 판단되었다. 2차 감압부의 기밀성과 관련된 변위 측면에서는 Young's Modulus 값이 큰 TPU(Thermoplastic Polyurethane)를 사용하는 것이 비교적 변위량이 작으므로 적절하다고 판단하였고, 기밀성에 대한 기준으로 Case 분석을 진행한 결과 최적 형상을 설계할 수 있었다.