• Title/Summary/Keyword: Thermochemical Process

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Biological Hydrogen Production Processes (생물학적 수소생산 공정)

  • Shin, Jong-Hwan;Park, Tai Hyun
    • Korean Chemical Engineering Research
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    • v.44 no.1
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    • pp.16-22
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    • 2006
  • Biological hydrogen production processes are more environment-friendly and less energy intensive than thermochemical and electrochemical processes. The biological process can be divided into two categories: photosynthetic hydrogen production and hydrogen production by dark fermentation. Photosynthetic process produces hydrogen mainly from water and reduces $CO_2$ simultaneously. Dark fermentation is a dark and anaerobic process that produces hydrogen by fermentative bacteria from organic carbon. The article presents a survey of biological hydrogen production processes.

A Study on Initiating Events Identification of the IS Process

  • Cho, Nam-Chul;Jae, Moo-Sung;Eon, Yang-Joon
    • International Journal of Safety
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    • v.5 no.1
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    • pp.29-32
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    • 2006
  • There has been an increasing need for substitute energy development due to the dry up of the fossil fuel and environmental problems. Among the substitute energy under consideration, producing hydrogen from water without the accompanying release of carbon has become a promising technology. Also, Iodine-Sulfur (IS) thermochemical water decomposition is one of the promising processes that can produce hydrogen efficiently using the high temperature gas-cooled reactor (HTGR) as an energy source capable of supplying heat at over 1000. In this study, to effect an initiating events identification of the IS process, Master Logic Diagram (MLD) was used and 9 initiating events that cause a leakage of the chemical material were identified.

Crystal Sinking Modeling for Designing Iodine Crystallizer in Thermochemical Sulfur-Iodine Hydrogen Production Process (열화학 황-요오드 수소 생산 공정의 요오드 결정화기 설계를 위한 결정 침강 모델링)

  • Park, Byung Heung;Jeong, Seong-Uk;Kang, Jeong Won
    • Korean Chemical Engineering Research
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    • v.52 no.6
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    • pp.768-774
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    • 2014
  • SI process is a thermochemical process producing hydrogen by decomposing water while recycling sulfur and iodine. Various technologies have been developed to improve the efficiency on Section III of SI process, where iodine is separated and recycled. EED(electro-electrodialysis) could increase the efficiency of Section III without additional chemical compounds but a substantial amount of $I_2$ from a process stream is loaded on EED. In order to reduce the load, a crystallization technology prior to EED is considered as an $I_2$ removal process. In this work, $I_2$ particle sinking behavior was modeled to secure basic data for designing an $I_2$ crystallizer applied to $I_2$-saturated $HI_x$ solutions. The composition of $HI_x$ solution was determined by thermodynamic UVa model and correlation equations and pure properties were used to evaluate the solution properties. A multiphysics computational tool was utilized to calculate particle sinking velocity changes with respect to $I_2$ particle radius and temperature. The terminal velocity of an $I_2$ particle was estimated around 0.5 m/s under considered radius (1.0 to 2.5 mm) and temperature (10 to $50^{\circ}C$) ranges and it was analyzed that the velocity is more dependent on the solution density than the solution viscosity.

Influence of Ca Reduction Process on the Properties of Nanocrystalline Nd-Fe-B Powders Prepared by a Thermochemical Process (열화학공정으로 제조된 나노결정형 Nd-Fe-B 분말의 특성에 미치는 Ca환원 공정의 영향)

  • Lee, Dae-Hoon;Jang, Tae-Suk;Yoo, J.-H.;Choi, C.-J.;Kim, B.-K.;Park, Byeong-Yeon
    • Journal of the Korean Magnetics Society
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    • v.15 no.1
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    • pp.42-47
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    • 2005
  • Nanocrystalline Nd-Fe-B powder was synthesized by a new thermochemical process that combined with past reduction-diffusion process and spray-dry process. In this process, Ca reduction process is vary important due to formation of hard magnetic$Nd_{2}Fe_{14}B$ phase from various oxides by Ca powder. Therefore, the final products are essentially affected a shape, size, and composition etc. of the Ca reduced powders. Ca reduction was performed to way that raw powders just mixed with Ca powder in proper ratio unlike to compress into compact. The powders after mixture-type Ca reduction mainly composited with $Nd_{2}Fe_{14}B$ phase even relativily low reaction temperature ($800^{\circ}C$) and all particle size of powder were distributed less than 1 ${\mu}m$ except for powder after Ca oxides as magnetic properties of powders after cake-type Ca reduction, with the consequence that high magnetic properties has been expected. The magnetic properties of powders prepared by mixture-type Ca ruduction, with the conseqence that high magnatic properties has been expected. The magnetic properties of powders prepared by mixture-type Ca reduction process showed $_iH_c$ = 5.9 kOe, $B_r$ = 5.5 kG, (BH)max = $Nd_{2}Fe_{14}B{\to}Nd_{2}Fe_{17}B$ decomposition by violent exothermic reaction during washing.

Identification of Reaction Mechanism to Produce High Quality Weld During Submerged Arc Welding

  • Kim, Jeong-Han;Kang, Kyong-Sik
    • Journal of Korean Society for Quality Management
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    • v.21 no.2
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    • pp.242-253
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    • 1993
  • The interpretation of the reaction mechanism is significant to produce the high quality welds and understand the welding processes. This investigation is important for the design of welding consumables and the selection of welding process parameters to develop the high quality welds. The objective of this study is to investigate the effect of electrochemical reactions on the transfer of alloy elements between slag and weld metal during submerged arc welding During submerged arc welding weld metal composition is shown to be controlled by two reaction mechanisms in four reaction zones. The responsible reaction mechanisms are thermochemical and electrochemical reactions. The possible reaction sites are the melted electrode tip, the detached droplet, the hot weld pool immediately below the moving electrode, and the cooling and solidifying weld pool behind the moving electrode. The possible reactions in submerged arc welding at different zones of the process is schematically shown in Figure 1.

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Design of Cooling System for Thermochemical CO2 Methanation Isothermal Reactor (열화학적 CO2 메탄화 등온반응기의 수순환 냉각시스템 설계)

  • LEE, HYUNGYU;KIM, SU HYUN;YOO, YOUNGDON
    • Journal of Hydrogen and New Energy
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    • v.33 no.4
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    • pp.451-461
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    • 2022
  • CFD analysis including optimization process was conducted to design shell and tube CO2 methanation reactor cooling system. The high-pressure saturated water flowed into the cooling system and was evaporated by heat flux from reacting tubes. The optimization process decided the gap between tubes and reactor diameter to satisfy objective functions related to temperature. The results showed that the gap and diameter reduced about 30% and 3.6% respectively. Averaged surface temperature satisfied the target value and the min-max deviation was minimized.

Thermodynamic analysis of the deposition process of SiC/C functionally gradient materials by CVD technique (CVD법을 이용한 SiC/C경사기능재료 증착공정의 열역학적 해석)

  • 박진호;이준호;신희섭;김유택
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.12 no.2
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    • pp.101-109
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    • 2002
  • A complex chemical equilibrium analysis was performed to study the hot-wall CVD process of the SiC/C functionally gradient materials (FGM). Thermochemical calculations of the Si-C-H-Cl system were carried out, and the effects of process variables(deposition temperature, reactor pressure, C/[Si+C] and H/[Si+C] ratios in the source gas) on the composition of deposited layers and the deposition yield were investigated. The CVD phase diagrams of the SiC/C FGM deposition were obtained, and the optimum process windows were estimated from the results.

A Study on the Manufacture of Bio-SRF from the Food Waste by Hydrothermal Carbonization (HTC) Process (열수가압탄화 공정에 의한 음식물폐기물로부터의 Bio Solid Reuse Fuel (Bio-SRF) 연료제조에 관한 실증연구)

  • HAN, DANBEE;YEOM, KYUIN;PARK, SUNGKYU;CHO, OOKSANG;BAEK, YOUNGSOON
    • Journal of Hydrogen and New Energy
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    • v.28 no.4
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    • pp.426-432
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    • 2017
  • Hydrothermal carbonization (HTC) is an effective and environment friendly technique; it possesses extensive potential towards producing high-energy density solid fuels. it is a carbonization method of thermochemical process at a relatively low temperature ($180-250^{\circ}C$). It is reacted by water containing raw material. However, the production and quality of solid fuels from HTC depends upon several parameters; temperature, residence time, and pressure. This study investigates the influence of operating parameters on solid fuel production during HTC. Especially, when food waste was reacted for 2 hours, 4 hours, and 8 hours at $200^{\circ}C$ and 2.0-2.5 MPa, Data including heating value, proximate analysis and water content was consequently collected and analyzed. It was found that reaction temperature, residence time are the primary factors that influence the HTC process.

Novel process of rare-earth free magnet and thermochemical route for the fabrication of permanent magnet

  • Choi, Chul-Jin
    • Proceedings of the Korean Magnestics Society Conference
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    • 2013.12a
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    • pp.89-89
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    • 2013
  • Rare earth (RE) - transition metal based high energy density magnets are of immense significance in various engineering applications. $Nd_2Fe_{14}B$ magnets possess the highest energy product and are widely used in whole industries. Simultaneously, composite alloys that are cheap, cost effective and strong commercially available have drawn great attention, because rare-earth metals are costly, less abundant and strategic shortage. We designed rare-earth free alloys and fabrication process and developed novel route to prepare $Nd_2Fe_{14}B$ powders by wet process employing spray drying and reduction-diffusion (R-D) without the use of high purity metals as raw material. MnAl-base permanent magnetic powders are potentially important material for rare-earth free magnets. We have prepared the nano-sized MnAl powders by plasma arc discharge and micron-sized MnAl powders by gas atomization. They showed good magnetic property, compared with that from conventional processes. $Nd_2Fe_{14}B$ powders with high coercivity of more than 10 kOe were successfully synthesized by adjusting R-D step, followed by precise washing system. It is considered that this process can be applied for the recycling of RE-elements extracted from ewaste including motors.

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Microstructure Analysis with Preparation Condition of Electrolyte Membrane for High Temperature Electrolysis (고온 수전해 전해질 막의 제막조건에 따른 미세구조 분석)

  • Choi, Ho-Sang;Son, Hyo-Seok;Hwang, Gab-Jin;Bae, Ki-Kwang
    • Journal of Hydrogen and New Energy
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    • v.17 no.2
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    • pp.141-148
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    • 2006
  • This study was carried out to analyze the microstructure characteristics of electrolyte membrane through XRD, SEM and AC impedance measurement for using in high temperature steam electrolysis(HTE). It was investigated that thermal stability and electric characteristics by sintering condition using dry and wet process, and confirmed growth of particle and density change by sintering temperature. The sintering temperature and behavior had an effect on the relative density of the ceramic and the average grain size. The more amount of dispersant in organic compound increase, the more the density increased. But the binder was shown opposite phenomenon. It was analyzed that electrolyte resistance and electrical characteristics using AC impedance. The electrical properties of YSZ grain boundary changed with the sintering temperature.