• Title/Summary/Keyword: Thermo-flow analysis

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An Axisymmetric Finite Element Analysis of Hot Tube Extrusion Using Ceramic Dies (세라믹 금형을 이용한 열간 튜브 압출의 축대칭 유한요소해석)

  • Kang, Yeon-Sick;Yang, Dong-Yol;Chung, Soon-Kil;Lee, June-Gunn
    • Transactions of Materials Processing
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    • v.7 no.1
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    • pp.72-80
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    • 1998
  • This study is concerned with the thermo-biscoplastic finite element analysis of hot tube extrusion through square dies with a mandrel. The problem is treated as a non-steady state and the ALE description is used due to abruptly turning flow at the die aperture. Since the contact heat transfer coefficient and the friction factor are required in the analysis experiments are also carried out to determine the values, In order to apply ceramics to an extrusion die the study is focussed on under-standing the characteristics of the process. The simulated results provide the useful informations such as metal flow temperature distribution stress state etc. The elastic analysis of the dies is carried out to obtain the stress state of the ceramic dies.

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Analysis of Temperature Distributions in Spray Coating Room (스프레이 코팅 룸의 온도분포 해석)

  • Kim, Nam Woong;Kim, Sung-Yong;Kim, Kug Weon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.11
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    • pp.7667-7671
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    • 2015
  • Recently, Zinc coating is often used with environment friendly features and high performance. Generally The coating temperature is one of main factors for determining coating thickness and coating ability, so the optimal coating temperature is strongly required. In this paper, the thermo-flow simulation considering the air flow inside the coating rooms for analyzing the temperature distributions of Zinc spray coating room was performed. Two spray coating rooms, preheating room and drying room were all modeled by SolidWorks program and the temperature distributions were analyzed by Flow simulation program. The analysis results were verified with the measured data by thermal image camera. The characteristics of temperature distributions of the first spray room and the second spray room were understood and the results showed that the temperatures of two spray coating room were low compared with the target temperature $25^{\circ}C$. To the exclusion of heater addition, the simulation with all the same conditions exclusive the exhaust fan was performed, which showed that the temperatures of the first and the second spray rooms increased by $6.2^{\circ}C$ and $5.8^{\circ}C$. This analysis can be applicable for designing a new spray coating room for improving performance.

The flow characteristics of a Main Cooling Water System for Nuclear Fuel Test Loop Installed in HANARO (하나로 핵연료 시험루프의 주냉각수 계통 유동해석)

  • Park, Young-Chul;Lee, Young-Sub;Chi, Dai-Yong;Ahn, Seong-Ho;Kim, Yong-Ki
    • 한국전산유체공학회:학술대회논문집
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    • 2008.03b
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    • pp.444-447
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    • 2008
  • A nuclear fuel test loop (after below, FTL) is installed in IR1 of an irradiation hole in HANARO for testing neutron irradiation characteristics and thermo hydraulic characteristics of a fuel loaded in a light water power reactor (PWR) or a heavy water power reactor (CANDU). There is an in-pile section (IPS) and an out-pile section (OPS) in this test loop. When HANARO is normally operated, the fuel loaded in the IPS has a nuclear reaction heat generated by a neutron irradiation. To remove the generated heat and to maintain an operation condition of the test fuel, a main cooling water system (MCWS) is installed in the OPS of the FTL. The pump can not continuously suck a fluid and not pressurize the fluid during a cold function test. To verify the flow characteristics of the MCWS, a flow net work analysis has been conducted. When the higher elevation pipelines wholly filled with coolant, it was confirmed through the analysis results that the pump pressurized the coolant normally. And the analysis results described the system characteristics with operation temperature and pressure variation satisfactorily.

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Modeling Heterogeneous Wall Nucleation in Flashing Flow of Initially Subcooled Water

  • Park, Jong-Woon
    • Proceedings of the Korean Nuclear Society Conference
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    • 1996.05b
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    • pp.241-246
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    • 1996
  • An analytical model to calculate rate of vapor generation due to heterogeneous wall nucleation in flashing flow is developed. In the present model, an important parameter of the vapor generation term, i.e. nucleation site density is calculated by integrating its probability distribution function with respect to active cavity radius. The limits of integration are minimum and maximum active cavity radii, and these are formulated using an active cavity model for nucleate boiling. This formulation, therefore. can statistically account for the effect of surface specific thermo-physical and geometric conditions on the vapor generation rate and flashing inception. For verifying the adequacy of the present model, steady state two-fluid and the bubble transport equations are solved with applicable constitutive equations. The applicable region of the bubble transport equation is also extended to churn-turbulent flow regime to predict interfacial area concentration at high void fraction. Predicted results in terms of axial pressure and void fraction profiles along the channels are compared with experimental data of Super Moby Dick and BNL Reasonable agreements have been achieved and this shows the applicability of the present model to flashing flow analysis.

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Numerical Analyses of Three-Dimensional Thermo-fluid flow through Mixing Vane in A Subchannel of Nuclear Reactor (원자로 부수로내 혼합날개를 지나는 삼차원 열유동 해석)

  • Choi, Sang-Chul;Kim, Kwang-Yong
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.27 no.3
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    • pp.311-318
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    • 2003
  • The present work evaluates the effects of mixing vane shape on the flow structure and heat transfer downstream of mixing vane in a subchannel of fuel assembly. by obtaining velocity and pressure fields. turbulent intensity. flow-mixing factors. heat transfer coefficient and friction factor using three-dimensional RANS analysis. Four different shapes of mixing vane. which were designed by the authors were tested to evaluate the performances in enhancing the heat transfer. Standard k-$\varepsilon$ model is used as a turbulence closure model. and. periodic and symmetry conditions are set as boundary conditions. The flow blockage ratio is kept constant. but the twist angle of mixing vane is changed. The results with three turbulence models were compared with experimental data.

Pre-processing for the Design of Micro-fluid Flow Sensing Elements

  • Kim Jin-Taek;Pak Bock-Choon;Lee Cheul-Ro;Baek B.J.
    • KSTLE International Journal
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    • v.7 no.1
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    • pp.22-26
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    • 2006
  • A simple finite element analysis is performed to simulate the thermal characteristics of a micro sensor package with thin film heater embedded in the glass wall of a micro-channel. In this paper, Electric characteristics of ITO sputtered heater were presented in this study, which can be used as a map of heater design in the range of available system temperature. The effects of thermo-physical properties of materials, geometrical structure and boundary condition on the thermal performance are also investigated. Finally, the design of micro-flow induced thermal sensor that is capable of measuring fluid flow with a lower flow detection limit of approximately 24pL/s is presented.

Numerical Study for The Critical-Flow-Characteristics of The Pressure Regulator and Considerations as a Pipe Network Element (II);Influence of the Cross-Sectional-Area and Opening Ratio (정압기 임계유동특성 및 배관망해석 요소로서의 고려에 관한 수치해석적 연구(II);단면적 및 개도 변화)

  • Shin, C.H.;Ha, J.M.;Lee, C.G.;Her, J.Y.;Im, J.H.;Joo, W.G.
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.1454-1459
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    • 2004
  • The major parameters governing the fluid dynamical and thermo-dynamical behavior in the large pipeline network system are friction loss and the pipeline length. But in local pipeline networks and relatively short distance pipeline system, secondary loss and the considerations of the moving states of the fluid machine are also important. One of the major element in local pressure control system is pressure regulator. It causes the variations of the physical properties in that pipeline system. When it is under working, the accurate analysis of the flow properties is so difficult. In this study, some numerical approaches to investigate the critical-flow-characteristics of the pressure regulator have been done according to the variations of the opening ratio or cross-sectional area and the detail examinations and considerations of the pressure regulator as a pipeline network elements have been carried. Finally the flow-flied distributions and critical-flow-characteristics have been presented in detail and the critical flow phenomena and the relation to the opening ratio or cross-sectional-area ratio have been studied.

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The Effect of Gas Thermochemical Model on the Flowfield of Supersonic Rocket in Propulsive Flight (기체 열화학 모델이 연소 비행하는 초음속 로켓 유동장에 미치는 영향)

  • 최환석
    • Journal of the Korean Society of Propulsion Engineers
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    • v.6 no.1
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    • pp.12-20
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    • 2002
  • An integrated analysis of kerosine/LOX based KSR-III rocket body/plume flowfield has been performed. The analysis has been executed employing three kind of gas thermo-chemical models including calorically perfect gas, multiple species chemically reacting gas, and chemically frozen gas models and their effect on rocket flowfield has been accessed to provide the most appropriate gas thermo-chemical model which meets a specific purpose of performing rocket body and plume analysis. The finite-rate chemically reacting flow solution exhibited higher temperature throughout the flowfield than other gas models due to the increased combustion gas temperature caused by the chemical reactions within the nozzle. All the reactions were dominated only in the shear layer and behind the barrel shock reflection region where the gas temperature is high and the effect of finite-rate chemical reactions on the flowfield was found to be minor. However, the present plume computation including finite-rate chemical reactions revealed major reactions occurring in the plume and their reaction mechanisms and as well.

Analysis of Combustor and Nozzle for Monopropellant Satellite Thruster (단일추진제 위성추력기 내 연소기 및 노즐 유동 해석)

  • Lee, Sung-Nam;Baek, Seung-Wook;Kim, Su-Kyum;Yu, Myoung-Jong
    • Journal of the Korean Society of Combustion
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    • v.15 no.2
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    • pp.12-18
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    • 2010
  • A numerical analysis was performed to predict the thermo-fluid dynamic characteristics of hydrazine monopropellant reaction in the thruster combustor and nozzle. A 1-D porous model was introduced to simulate catalytic reaction by iridium in the combustor while 2-D axisymmetric analysis was applied to predict the nozzle flow. The chemical species and temperature variations were predicted by changing the injection pressure and mass flow rate and their results were validated by comparison with limited experimental data. The thrust variation with injection pressure could be estimated using the current 1-D combustor modeling.

Effects of Inductor Shape in Steel Forming Process with High Frequency Induction Heating (유도가열을 이용한 강판성형공정에서 유도코일 형상의 효과)

  • Yang, Young-Soo;Bae, Kang-Yul;Shin, Hee-Yun
    • Journal of Welding and Joining
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    • v.26 no.4
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    • pp.66-72
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    • 2008
  • Because of high intensity and easy controllability of the heat source, high frequency induction heating has been concerned and studied for the steel forming process in the ship building industry. However, the heating and forming characteristics have to be further properly modelled and analyzed for the process to be utilized with its optimal working parameters. In this study, a modelling with thermo-elasto-plastic analysis is performed using the FEM to study heat flow and deformation of the steel plate during the forming process with the electro-magnetic induction heating. The numerical model is then used to study the effect of the inductor shape on the magnitude of angular deformation of the plate during the forming process. It is revealed that the square shape of inductor induces the largest deformation among the rectangular inductors.