• 제목/요약/키워드: Thermo-elastic-plastic

검색결과 38건 처리시간 0.023초

열박음된 이종재 다중보강링을 갖는 금형의 통합해석 (Integrated Analysis for the Shrink-Fitted Die with Multi stress-Ring of Dissimilar Materials)

  • 여은구;이용신
    • 한국정밀공학회지
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    • 제18권3호
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    • pp.40-46
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    • 2001
  • An integrated analysis for the thermo-elastic deformation, fatigue, wear and brittle damage evolution of the shrink-fitted die with multi stress-ring of dissimilar materials is presented. A simple numerical algorithm for the moving elastic boundaries characterizing the contacts of the insert and multi stress-rings is presented. The initial stress distribution in the die due to shrink-fit is considered and the traction at the die surface contacting with the work piece is obtained by analyzing the elasto-plastic deformation of work piece. Elastic analysis of the separate-type die is performed and then the evolution of brittle damage, wear and fatigue life are predicted. This integrated analysis is applied to the extrusion die with two layers of stress-rings and the results are discussed in detail.

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A study on thermo-mechanical behavior of MCD through bulge test analysis

  • Altabey, Wael A.
    • Advances in Computational Design
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    • 제2권2호
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    • pp.107-119
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    • 2017
  • The Micro circular diaphragm (MCD) is the mechanical actuator part used in the micro electro-mechanical sensors (MEMS) that combine electrical and mechanical components. These actuators are working under harsh mechanical and thermal conditions, so it is very important to study the mechanical and thermal behaviors of these actuators, in order to do with its function successfully. The objective of this paper is to determine the thermo-mechanical behavior of MCD by developing the traditional bulge test technique to achieve the aims of this work. The specimen is first pre-stressed to ensure that is no initial deflection before applied the loads on diaphragm and then clamped between two plates, a differential pressure (P) and temperature ($T_b$) is leading to a deformation of the MCD. Analytical formulation of developed bulge test technique for MCD thermo-mechanical characterization was established with taking in-to account effect of the residual strength from pre-stressed loading. These makes the plane-strain bulge test ideal for studying the mechanical and thermal behavior of diaphragm in both the elastic and plastic regimes. The differential specimen thickness due to bulge effect to describe the mechanical behavior, and the temperature effect on the MCD material properties to study the thermal behavior under deformation were discussed. A finite element model (FEM) can be extended to apply for investigating the reliability of the proposed bulge test of MCD and compare between the FEM results and another one from analytical calculus. The results show that, the good convergence between the finite element model and analytical model.

등방 및 이방성 암반내 공동의 열역학적 거동에 관한 전산모델연구 (A Study on the Thermo-mechanical Behavior of Underground Openings in lsotropic and Structurally Snisotropic Rock Masses)

  • 문현구;주광수
    • 터널과지하공간
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    • 제1권2호
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    • pp.181-203
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    • 1991
  • The effects of geologic structures such as rock joins and bedding planes on the thermal conductivity of a discontinuous rock mass are studied. The expressions for the equivalent thermal conductivities of jointed rock masses are derived and found to be anisotropic. The degree of anisotropy depends primarily on the thermal properties contrast between the joint phase and surrounding intact rock, the joint density expressed as volume fraction and the inclination angle of the joint. Within the context of 2-dimensional finite element heat transfer scheme, the isotherms around a circular hole are analyzed for both the isotropic and anisotropic rock masses in 3 different thermal boundary conditions. i.e. temperature, heat flux and convection boundary conditions. The temperature in the stratified anisotripic rock mass is greatly influenced by the thermal properties of the rock formation in contact with the heat source. Using the excavation-temperature coupled elastic plastic finite element method, analyzed is the thermo-mechanical stability of a circular opening subjected to 10$0^{\circ}C$ at a depth of 527m. It is found that the thermal stress concentration was enough to deteriorate the stability and form a plastic yield zone around the opening, in contrast to the safety factor greater than 2 resulted form the excavation-only analysis.

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용접방향에 따른 겹치기 레이저 용접부의 피로강도 (Effects of welding direction and residual stress on the Laser welds)

  • 조성규;장상균;서정;김정오
    • 한국레이저가공학회지
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    • 제5권3호
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    • pp.1-8
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    • 2002
  • Finite element analysis and experiment were peformed to estimate the fatigue strength for the lap joint of laser weld. To consider quantitatively residual stress which effects on the fatigue strength of the lap joint of laser weld, after three dimensional modeling for the longitudinal and transverse direction, residual stress fields in the weldment were calculated using thermo-elastic-plastic finite element analysis, then the equivalent fatigue stress considering the residual stress was obtained. To ensure reliability of calculated fatigue strength, fatigue tests were performed. The calculated and experimental results showed a good agreement. The fatigue strength considering a residual stress was lower than that of without considering a residual stress in the lap joint of laser welding. The fatigue strength in the transverse direction was higher than that of longitudinal direction.

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선상가열법에 의한 곡판의 열변형 (Thermal Deformation of Curved Plates by Line Heating)

  • 이주성;임동용
    • 한국해양공학회지
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    • 제19권1호
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    • pp.33-38
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    • 2005
  • It has been well documented that plate forming is one of the most important processes in shipbuilding. In the most shipyards, the line heating method is primarily used for plate forming. Since the heating process is carried out for the curved plate and not for the flat plate, a curvature effect on the final deformation must be considered in deriving the simplified prediction models for deformation. This paper investigates the effect of curvature along the heating line on the deformation of the plate. First of all, results of numerical analysis are compared with these of a line-heating test, to justify the elasto-plastic analysis procedure for the present study, which shows good agreement. Then, the present numerical procedure is applied to flat and curved plate models, to investigate the curvature effect on the heat transfer characteristics and deformation by line heating.

열 변형과 목적형상을 고려한 선체구조의 형상 최적설계 (Shape Design Optimization of Ship Structures Considering Thermal Deformation and Target Shape)

  • 박성호;최재연;김민근;조선호
    • 대한조선학회논문집
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    • 제47권3호
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    • pp.430-437
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    • 2010
  • In this paper, we develop a shape design optimization method for thermo-elastoplasticity problems that is applicable to the welding or thermal deformation problems of ship structures. Shell elements and a programming language APDL in a commercial finite element analysis code, ANSYS, are employed in the shape optimization. The point of developed method is to determine the design parameters such that the deformed shape after welding fits very well to a desired design. The geometric parameters of surfaces are selected as the design parameters. The modified method of feasible direction (MMFD) and finite difference sensitivity are used for the optimization algorithm. Two numerical examples demonstrate that the developed shape design method is applicable to existing hull structures and effective for the structural design of ships.

PCTC 박판 블록 용접 변형에 관한 연구 (A Study on Welding Deformation of thin plate block in PCTC)

  • 강성구;양종수;김호경
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2009년 추계학술발표대회
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    • pp.97-97
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    • 2009
  • The use of thin plate increases due to the need for light weight in large ship. Thin plate is easily distorted and has residual stress by welding heat. Therefore, the thin plate should be carefully joined to minimize the welding deformation which costs time and money for repair. For one effort to reduce welding deformation, it is very useful to predict welding deformation before welding execution. There are two methods to analyze welding deformation. One is simple linear analysis. The other is nonlinear analysis. The simple linear analysis is elastic analysis using the equivalent load method or inherent strain method from welding experiments. The nonlinear analysis is thermo-elastic analysis which gives consideration to the nonlinearity of material dependent on temperature and time, welding current, voltage, speed, sequence and constraint. In this study, the welding deformation is analyzed by using thermo-elastic method for PCTC(Pure Car and Truck Carrier) which carries cars and trucks. PCTC uses thin plates of 6mm thickness which is susceptible to welding heat. The analysis dimension is 19,200mm(length) * 13,825mm(width) * 376mm(height). MARC and MENTAT are used as pre and post processor and solver. The boundary conditions are based on the real situation in shipyard. The simulations contain convection and gravity. The material of the thin block is mild steel with $235N/mm^2$ yield strength. Its nonlinearity of conductivity, specific heat, Young's modulus and yield strength is applied in simulations. Welding is done in two pass. First pass lasts 2,100 second, then it rests for 900 second, then second pass lasts 2,100 second and then it rests for 20,000 second. The displacement at 0 sec is caused by its own weight. It is maximum 19mm at the free side. The welding line expands, shrinks during welding and finally experiences shrinkage. It results in angular distortion of thin block. Final maximum displacement, 17mm occurs around welding line. The maximum residual stress happens at the welding line, where the stress is above the yield strength. Also, the maximum equivalent plastic strain occurs at the welding line. The plastic strain of first pass is more than that of second pass. The flatness of plate in longitudinal direction is calculated in parallel with the direction of girder and compared with deformation standard of ${\pm}15mm$. Calculated value is within the standard range. The flatness of plate in transverse direction is calculated in perpendicular to the direction of girder and compared with deformation standard of ${\pm}6mm$. It satisfies the standard. Buckle of plate is calculated between each longitudinal and compared with the deformation standard. All buckle value is within the standard range of ${\pm}6mm$.

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인공신경망을 이용한 탄산가스 아크용접의 잔류응력 예측 (Predicting Method of Rosidual Stress Using Artificial Neural Network In $CO_2$ Are Weldling)

  • 조용준;이세현;엄기원
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1993년도 추계학술대회 논문집
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    • pp.482-487
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    • 1993
  • A prediction method for determining the welding residual stress by artificial neural network is proposed. A three-dimensional transient thermomechanical analysis has been performed for the CO $_{2}$ Arc Welding using the finite element method. The validity of the above results is demonstrated by experimental elastic stress relief method which is called Holl Drilling Method. The first part of numarical analysis performs a three-dimensional transient heat transfer anslysis, and the second part then uses results of the first part and performs a three-dimensional transient thermo-clasto-plastic analysis to compute transient and residual stresses in the weld. Data from the finite element method were used to train a backpropagation neural network to predict residual stress. Architecturally, the finite element method were used to train a backpropagation voltage and the current, a hidden layer to accommodate failure mechanism mapping, and an output layer for residual stress. The trained network was then applied to the prediction of residual stress in the four specimens. The results of predicted residual stress have been very encouraging.

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신경회로망을 이용한 선상가열공정의 가열선 위치선정에 관한 연구 (Prediction of Heating-line Positions for Line Heating Process by Using a Neural Network)

  • 손광재;양영수;배강열
    • Journal of Welding and Joining
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    • 제21권4호
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    • pp.31-38
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    • 2003
  • Line heating is an effective and economical process for forming flat metal plates into three-dimensional shapes for plating of ships. Because the nature of the line heating process is a transient thermal process, followed by a thermo elastic plastic stress field, predicting deformed shapes of plate is very difficult and complex problem. In this paper, neural network model o3r solving the inverse problem of metal forming is proposed. The backpropagation neural network systems for determining line-heating positions from object shape of plate are reported in this paper. Two cases of the network are constructed-the first case has 18 lines which have different positions and directions and the second case has 10 parallel heating lines. The input data are vertical displacements of plate and the output data are selected heating lines. The train sets of neural network are obtained by using an analytical solution that predicts plate deformations in line heating process. This method shows the feasibility that the neural network can be used to determine the heating-line positions in line heating process.

차체 저항 점 용접부 피로수명 예측 (Estimation of Fatigue Strength in Resistance Spot Weldment of the Vehicle Body)

  • 손광재;양영수;조성규;장상균
    • Journal of Welding and Joining
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    • 제20권2호
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    • pp.59-64
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    • 2002
  • When the vehicle travels in an actual road, resistance spot weldments of the vehicle structure are exposed to complex loading state. Since the fatigue strength in resistance spot weldment of vehicle body can be determined by effect of residual stresses and loading state of driving, estimating actual loading state and considering residual stress effect are needed. In this study, Fatigue stress-fatigue life relation concerned residual stress effect was obtained by thermo elastic plastic finite element analysis. And applied loading in resistance spot weldments of vehicle body was calculated by dynamic analysis. Presumption of fatigue life was performed using proposed method