• Title/Summary/Keyword: Thermit

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A Study on the Field Application of Real-Time Monitoring System Detecting the Broken Rail (실시간 레일절손 모니터링 시스템의 현장 적용에 관한 연구)

  • Choi, Si-Haeng;Ko, Kwang-Nam;Chung, Su-Young;Lee, Hi-Sung
    • Proceedings of the KSR Conference
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    • 2011.05a
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    • pp.1399-1406
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    • 2011
  • As a result of the examination analyzed loop type of Detecting the Broken Rail Monitoring System as a part of prevention of train derailment, installed in the Seoul Metro No. 2 subway line 98.51m section which is Samsung to Seolleung, we found that it is possible to detect crack location(Thermit welding: 48.18m) within the margin of error of ${\pm}1m$ accurately As analysis of the first day, third day, fifty day, and seventh day periodically, we found that Fresnel reflection happened where the crack location 48.18m. However other 3 branches show loss by bending of optical cable(spread reflection from the outside impact).

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A Study on the Application on Site and Stability of Broken Rail Detection Equipment (레일절손검지장치 현장적용 및 안정화에 관한 연구)

  • Choi, Si-Haeng;Cha, Gwan-Bong;Lee, Jong-Seong;Chung, Su-Young;Lee, Hi-Sung
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.2082-2089
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    • 2011
  • This study is examination of application on site for performance and stability of real-time broken rail detection equipment development system about connection, welded part occurring data errors of broken rail monitoring system. As a result of analysis about data collected in Seoul Metro No.2 Subway from Mar. 2010 to Jan. 2011, we found it is possible to detect crack location(Thermit welding) within the margin of error of ${\pm}1m$ accurately as the first attenuation was -1.2dB and the second was -1.3dB.

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(A) Study on the Mechanical Properties Improvement of Thermite Welded Zone of Railroad Rail (철도레일 테르밋 용접부의 기계적 특성 향상 방안에 관한 연구)

  • Choi, Sang-Kyu;Park, Sung-Sang;Baek, Eung-Ryul;Chun, Bong-Gil
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.2101-2106
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    • 2011
  • It is reported that about more than 45% of damage shown in railroad rails include breakage of rail end which cross the center of Thermit welded zone. Thermite welding is always accompanied by numerous aluminum oxide and secondary inclusions, which may have a negative influence on the ductility and toughness of the weld metal. In this study the aluminum powder recycled by waste aluminum can was used for iron oxide generated after the process of welding rod and the remain aluminum was reduced by minimizing the quantity of aluminum. And complete dissolution was induced by using ferro Mn powder as the additive element. This study reviewed the applicability of heat treatment in the welded zone of rail using ceramic heating pad by carrying it out. This study could observe the improvement of the mechanical characteristics (UTS and elongation) and the changes of failure mechanism from brittleness to ductility. It could be found that improved strength and elongation result from pearilte fine structure.

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A Study on the Fabrication of Sialon Powder through the Thermit Ignition (Al 분말의 점화열을 이용한 Sialon 분말 제조에 관한 연구)

  • 박정현;전병세;이은창
    • Journal of the Korean Ceramic Society
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    • v.23 no.2
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    • pp.1-6
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    • 1986
  • The mixture of (opalit+Al) powder was ignited by electric shock for the preparation of sialon powder by changin the contents of Al. The formation reaction of sialon was investigated by heating the specimens of ignited mixture (opalit+Al) in nitrogen atmosphere at various temperature. The phases existing inthe specimens nitrided between 1400 and 1$600^{\circ}C$ were found $\beta$-sialon 15R-sia-lon $Al_2O_3$ and AlN but the mixture $\beta$-sialon and 15R-sialon was finally acquired by heating the ignited mixture of (Al 50%+opalit) at 175$0^{\circ}C$ for 3hours in nitrogen atmosphere.

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Evaluation System of the Thermal Properties of the Exothermic & Insulating Materials (발열 보온재의 특성평가 시스템 구축)

  • Shin, D.Y.;Kim, D.J.;Jun, B.H.;You, B.D.;Kim, N.S.;Oh, S.H.
    • Transactions of Materials Processing
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    • v.17 no.5
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    • pp.356-363
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    • 2008
  • An evaluation system of the thermal properties of exothermic & insulating materials was developed. By measuring the power supply of the induction furnace, the thermal property of exothermic & insulating materials could be evaluated with high reproducibility at elevated temperature of molten steel. The thermal properties of exothermic & insulating materials were affected by mixing condition of raw materials. The effect of main components of exothermic & insulating materials such as metallic aluminum and $Fe_2O_3$ powder on the exothermic and insulating properties was examined. It could be expected to design and develop various exothermic & insulating materials by means of the evaluation system of the thermal properties.

The characteristics of buckling of the CWR with respect to the ballast behaviour (도상 저항력 거동을 고려한 장대레일의 좌굴 특성)

  • Kim Hyun-June;Lee Bang-Woo;Sim Hyun-Woo
    • Proceedings of the KSR Conference
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    • 2003.05a
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    • pp.82-90
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    • 2003
  • The advance in technology of the CWR in Korea has led the establishment of the CWR on the sharp curve (i.e. less than R=600m). As thermit welding used in the sharp-curved construction site is carried out on the curve track, it is difficult to adjust a curve shape accurately and these difficulties have occurred in a number of cases. Therefore, in this study, the lateral buckling analysis of CWR track was carried out considering the actual ballast resistance force. In addition, the cant and vertical resistance force in ballast was considered in order to predict the initial behaviour of bucking in track under the more accurate method.

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용융물 냉각 및 간극 형성 실험(LAVA)연구

  • 강경호;김종환;조영로;김상백;김희동
    • Proceedings of the Korean Nuclear Society Conference
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    • 1997.10a
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    • pp.669-674
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    • 1997
  • LAVA(Lower-plenum Arrested Vessel Attack) 실험은 중대사고시 고온의 노심 용융물이 냉각수가 존재하는 원자로 용기 하부 반구내로 재배치되는 경우 노심 용융물과 하부반구의 열적 거동 모사와 노심용융물과 하부 반구 사이의 구조 분석 및 고화 후의 용융물형상에 대한 관측을 통하여 노심용융물의 자연 냉각 현상을 규명하고자 하는 실험 연구이다. 원자로 용기 하부 반구를 1/8로 선형 축소한 반구형 반응 용기 내부로 $Al_2$O$_3$/Fe Thermite 용융물을 주입하여 용융물과 하부 반구 사이의 구조 및 하부 반구의 열적 거동을 분석하는 실험을 2회 수행하였다. 각각 20, 40kg의 $Al_2$O$_3$/Fe Thermite 용융물을 주입시 킨 LAVA_PRE, LAVA-1 실험 결과 용융물 주입에 따른 하부 반구의 파손은 발생하지 않았으며, 유사한 실험조건에서 수행된 일본 ALPHA실험에 비해서는 하부 반구의 최대 온도가 500 K 이상 높게 측정되었고 냉각율 또한 현저히 낮게 나타났다. 이는 $Al_2$O$_3$/Fe Thermit 용융물중 과열상태의 Fe성분이 하부 반구와 용접되었기 때문으로 판단되며 보다 정확한 하부 반구의 열적거동을 모사하기 위하여 반구 시편에 대한 재료, 조직 검사를 수행하고 있다. 추후의 실험에서는 하부 반구 내외부의 압력 부하에 따른 반응 양상 및 Fe 용융물(금속용융물) 성분을 제거하고 순수한 $Al_2$O$_3$용융물(산화용융물) 만을 주입하여 용융물 성분에 따른 하부 반구의 열적거동을 분선 할 예정이다.

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The Effects of the Amount of $\textrm{SiO}_2$ Dopant on the Melt Oxidation Behavior of the Al-Alloy (Al-합금의 용융산화거동에 미치는 $\textrm{SiO}_2$도판트 량의 영향)

  • Gang, Jeong-Yun;Kim, Il-Su
    • Korean Journal of Materials Research
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    • v.9 no.6
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    • pp.609-614
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    • 1999
  • The effect of the amount of $SiO_2$dopant on the behavior of $AlO_2$$O_3$-composite formation by melt oxdation of Al-alloy was examined in this paper. The $SiO_2$powder was spread on the top surface of the Al-1Mg-3-Si-5Zn-1Cu alloy in th alumina crucible. The selected amount of each powder was 0.03, 0.10, 0.16g/$\textrm{cm}^2$. The oxidation behavior was determined by observing the weight gain after the heat treatment for 10 hours at 1373K. The macroscopic structure of formed oxide layer was examined by an optical microscope. The top surface and the cross-section of the grown oxide layer were investigated by SEM and analysed by EDX. The $SiO_2$ powder was determined to enhance oxidation by thermit reaction with Al which reduced the growth incubation period of the oxidation layer. As the amount of the $SiO_2$dopant increased, the growth rate decreased due to the precipitated Si which blocked the Al-alloy channel in the composite materials. However, more uniform layer was obtained due to the occurrance of the enhanced oxidation reaction in the whole alloy surface compared to the case of addition of less amount of dopant.

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Computer Simulation and Verification of Adiabatic Temperature and Apparent Activity Energy of the NiO/Al Aluminothermic System

  • Song, Yuepeng;Zhu, Yanmin;Gao, Dongsheng;Guo, Jing;Kim, Hyoung Seop
    • Journal of Powder Materials
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    • v.20 no.5
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    • pp.332-337
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    • 2013
  • Recently, self-propagating high-temperature synthesis (SHS), related to metallic and ceramic powder interactions, has attracted huge interest from more and more researchers, because it can provide an attractive, energy-efficient approach to the synthesis of simple and complex materials. The adiabatic temperature $T_{ad}$ and apparent activation energy analysis of different thermit systems plays an important role in thermodynamic studies on combustion synthesis. After establishing and verifying a mathematic calculation program for predicting adiabatic temperatures, based on the thermodynamic theory of combustion synthesis systems, the adiabatic temperatures of the NiO/Al aluminothermic system during self-propagating high-temperature synthesis were investigated. The effect of a diluting agent additive fraction on combustion velocity was studied. According to the simulation and experimental results, the apparent activation energy was estimated using the Arrhenius diagram of $ln(v/T_{ad}){\sim}/T_{ad}$ based on the combustion equation given by Merzhanov et al. When the temperature exceeds the boiling point of aluminum (2,790 K), the apparent activation energy of the NiO/Al aluminothermic system is $64{\pm}14$ kJ/mol. In contrast, below 2,790 K, the apparent activation energy is $189{\pm}15$ kJ/mol. The process of combustion contributed to the mass-transference of aluminum reactant of the burning compacts. The reliability of the simulation results was experimentally verified.

Study of Gasless Combustion Synthesis of the Ti$Si_x$ (x = 0.6, 0.8, 1.0, 2.0) Systems (Ti$Si_x$ (x = 0.6, 0.8, 1.0, 2.0) 계의 비기체 합성법에 관한 연구)

  • Chul Hyun Yo;Sung Joo Lee;Eun Seok Lee;Pyon Mu Sil;Eung Ju Oh
    • Journal of the Korean Chemical Society
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    • v.33 no.4
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    • pp.337-342
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    • 1989
  • Gasless combustion is a vigorous exothermic reaction ignited directly in solid mixture, similar to Thermit reaction. The gasless combustion synthesis has the advantages of rapid processing, energy saving, low processing cost, and high purity of products. The Ti$Si_x$(x = 0.6, 0.8, 1.0, 2.0) systems are prepared by the gasless combustion synthesis without external sintering process. The crystallographic structures of $Ti_5Si_3$, $Ti_5Si_4$ are hexagonal and tetragonal system, respectively. Those of TiSi, $TiSi_2$ are orthorhombic systems. The results of X-ray analysis agree with the JCPDS data. The combustion modes of all combustion reactions are steady state combustions, and the propagation velocities of the combustion waves of $Ti_5Si_3$, $Ti_5Si_4$ and TiSi are greater than 0.6 cm/sec and that of $TiSi_2$ is 0.28 cm/sec.

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