• Title/Summary/Keyword: Thermal stresses

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Residual Stresses Analysis of Ceramic Coating Materials (세라믹코팅재의 잔류응력 해석)

  • Han, Ji-Won
    • Journal of the Korean Society of Safety
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    • v.23 no.3
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    • pp.8-11
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    • 2008
  • In the present work, the measurement method of residual stresses in thermal barrier coatings(TBCs) which are received the thermal shock is performed numerically. For this, the internal residual stresses are predicted by commercial FEM software ABAQUS because the hole drilling strain gage method measures residual stresses only near the surface of a material. As the results of this study, the residual stresses are linearly increased when the surface temperatures are over $1,200^{\circ}C$. It is also found that the values of residual stress are increased as the coating thickness is thin.

Response of dynamic interlaminar stresses in laminated plates under free vibration and thermal load

  • Zhu, S.Q.;Chen, X.;Wang, X.
    • Structural Engineering and Mechanics
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    • v.25 no.6
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    • pp.753-765
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    • 2007
  • The response histories and distribution of dynamic interlaminar stresses in composite laminated plates under free vibration and thermal load is studied based on a thermoelastodynamic differential equations. The stacking sequence of the laminated plates may be arbitrary. The temperature change is considered as a linear function of coordinates in planes of each layer. The dynamic mode of displacements is considered as triangle series. The in-plane stresses are calculated by using geometric equations and generalized Hooke's law. The interlaminar stresses are evaluated by integrating the 3-D equations of equilibrium, and utilizing given boundary conditions and continuity conditions of stresses between layers. The response histories and distribution of interlaminar stress under thermal load are presented for various vibration modes and stacking sequence. The theoretical analyses and results are of certain significance in practical engineering application.

Thermal Stresses due to a Heat Source Moving Crosswise on a Finite Breadth Plate (유한폭평판(有限幅平板)에서 폭방향(幅方向)으로 이동(移動)하는 열원(熱源)으로 인(因)한 열응력(熱應力))

  • J.E.,Park
    • Bulletin of the Society of Naval Architects of Korea
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    • v.12 no.1
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    • pp.59-75
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    • 1975
  • The thermal stresses due to a heat source moving crosswise on a finite breadth plate, which is much more like to the practical welding problems, were studied. The temperature distributions in the plate were obtained analytically using the mirror image method, and the thermal stresses were calculated by the finite-difference method. Some numerical calculations for temperature distributions and thermal stresses were performed. The temperature distributions were also obtained by experiment. It was found that the theory was in good agreement with the result of experiment, and the calculated thermal stresses were resonable.

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The Heat Transfer and Thermal Stress Analysis on the Ceramic Core of the Matrix-type Recuperator (MATRIX형 세라믹 열교환기 코아의 열전단 및 열응력해석)

  • Park, Yong-Hwan;U, Chang-Su
    • 연구논문집
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    • s.24
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    • pp.151-159
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    • 1994
  • The heat transfer and thermal stress analysis was performed on the ceramic core of the matrix-type recuperator. The efficiency was calculated as 34% to 65%. Triple-pass arrangement provided higher preheated air temperatures, lower thermal stresses and the increase of pressure drops. Higher temperature gradients and maximum peak stresses appeared on the corners of the ceramic core. The effect of boundary conditions was significant and the use of spring-load sealing mechanism could release thermal stresses.

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Numeric simulation of near-surface moisture migration and stress development in concrete exposed to fire

  • Consolazio, Gary R.;Chung, Jae H.
    • Computers and Concrete
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    • v.1 no.1
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    • pp.31-46
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    • 2004
  • A methodology is presented for computing stresses in structural concrete members exposed to fire. Coupled heat and moisture migration simulations are used to establish temperature, pore pressure, and liquid-saturation state variables within near-surface zones of heated concrete members. Particular attention is placed on the use of coupled heat and multiphase fluid flow simulations to study phenomena such as moisture-clogging. Once the state variables are determined, a procedure for combining the effects of thermal dilation, mechanical loads, pore pressure, and boundary conditions is proposed and demonstrated. Combined stresses are computed for varying displacement boundary conditions using data obtained from coupled heat and moisture flow simulations. These stresses are then compared to stresses computed from thermal analyses in which moisture effects are omitted. The results demonstrate that moisture migration has a significant influence on the development of thermal stresses.

Experimental Estimation of Thermal Durability in Ceramic Catalyst Supports for Passenger Car (승용차용 세라믹 촉매 담체의 열적 내구성의 실험적 평가)

  • Baek, Seok-Heum;Kim, Sung-Yong;Seung, Sam-Sun;Yang, Hyup;Joo, Won-Sik;Cho, Seok-Swoo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.12
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    • pp.1157-1164
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    • 2007
  • Ceramic honeycomb structures have performed successfully as catalyst supports for meeting hydrocarbon, carbon monoxide and nitrous emissions standards for gasoline-powered vehicles. Three-way catalyst converter has to withstand high temperature and thermal stress due to pressure fluctuations and vibrations. Thermal stress constitutes a major portion of the total stress which the ceramic catalyst support experiences in service. In this study, temperature distribution was measured at ceramic catalyst supports. Thermal durability was evaluated by power series dynamic fatigue damage model. Radial temperature gradient was higher than axial temperature gradient. Thermal stresses depended on direction of elastic modulus. Axial stresses are higher than tangential stresses. Tangential and axial stresses remained below thermal fatigue threshold in all engine operation ranges.

Design of Filament Wound Composite Tubes under Thermal Contraction (열수축을 하는 필라멘트 와인딩 복합재료 관의 설계)

  • 정태은;신효철
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.10
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    • pp.2407-2417
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    • 1993
  • Thermal deformations and stresses due to temperature changes are the serious problems in cryogenic structures such as the torque tube in a superconducting generator, In this paper, the equations of thermal expansion coefficients expressed only by material properties and winding angles are derived for the filament wound composite tubes. The experimental results of thermal contraction of CFRP tubes are compared with those from theoretical approach. Composite tubes with optimally regulated thermal expansion coefficient are designed on the basis of the study for the torque tube in the superconducting generator with temperature distributions varying from 300K to 4.2 K. The filament winding angle of composites resisting thermal stresses properly is sought by the finite element method using layered shell elements. The results show that the composite tubes designed for the requirements in cryogenic environments can effectively cope with the thermal stress problem.

Temperature and thermal stress distributions in a hollow circular cylinder composed of anisotropic and isotropic materials

  • Namayandeh, Mohammad Javad;Mohammadimehr, Mehdi;Mehrabi, Mojtaba;Sadeghzadeh-Attar, Abbas
    • Advances in materials Research
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    • v.9 no.1
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    • pp.15-32
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    • 2020
  • In this article, an analytical solution is presented for the steady-state axisymmetric thermal stress distributions in a composite hollow cylinder. The cylinder is composed of two isotropic and anisotropic materials which is subjected to the thermal boundary conditions of convective as well as radiative heating and cooling on the inner and outer surfaces, respectively. The solution of the temperature is obtained by means of Bessel functions and the thermal stresses are developed using Potential functions of displacement. Numerical results are derived for a cylinder which is similar to a gas turbine combustor and showed that the maximum temperature and thermal stresses (radial, hoop, axial) occurred in the middle point of cylinder and the values of thermal stresses in anisotropic cylinder are more than the isotropic cylinder. It is worthy to note that the values of the thermal conditions which estimated in this research, not to be presented in any other papers but these values are very accurate in calculation.

A Study on Numerical Analysis of Thermal Stress for an Monolith Ceramic Heat Exchanger (일체형 세라믹 열교환기의 전산 열응력 해석에 관한 연구)

  • Paeng, Jin-Gi;Kim, Ki-Chul;Yoon, Young-Hwan
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.21 no.11
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    • pp.613-620
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    • 2009
  • The thermal stresses of a ceramic heat exchanger were analyzed numerically since the ceramic material is good in heat resistance but weak in the thermal stress. The analysis of thermal stress was conducted in the ceramic core with two boundary conditions depending on bolt jointing. The thermal stresses were computed by applying temperature and pressure distributions obtained from the numerical results of conjugate heat transfer to ANSYS WORKRBENCH. When number of bolt joining halls was reduced from $8\times2$ to $4\times2$, the maximum principal stresses decrease by 47.6~50.5% and increase in safety factors by 2.18~2.5 for ultimate tensile strength. Thus, it can be said that bolt joining halls should be minimized in ceramic heat exchanger to be efficient in reducing thermal stress. In addition, the width of particular gas flow passages were revised from 52 mm to 42 mm to reduce maximum thermal stresses since certain passages experienced high thermal stresses. From the revision, safety factors were increased by 13.8~14.1% for the boundary condition of $4\times2$ bolt joining halls. Therefore, it is suggested that thermal stress can be reduced by changing local geometry of a ceramic heat exchanger.

Measurement Method of Residual Stresses in Thick Composite Cylinders (두꺼운 복합재 원통의 잔류응력 측정방법)

  • Kim, Jong-Woon;Park, Dong-Chang;Lee, Dai-Gil
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.04a
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    • pp.245-248
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    • 2005
  • During manufacturing thick composite cylinders, large thermal residual stresses are developed and induce catastrophic interlaminar failures. Since the residual stresses are dependent on many process parameters, such as temperature distribution during cure, cure shrinkage, winding tension, and migration of fibers, calculation of the residual stresses is very difficult. Therefore a radial-cut method have been used to measure the residual stresses in the composite cylinders. But the conventional radial-cut method needs to know numerous material properties which are not only troublesome to obtain but also vary with change of fiber arrangement during consolidation. In this paper, a new radial-cut method with cut-cylinder-bending test was proposed and the measured residual stresses were compared with calculated thermal residual stresses. It was found that the new radial-cut method which does not need to know any of material properties gave better estimation of residual stresses regardless of radial variation of material properties. Additionally, interlaminar tensile strength could be obtained by the cut-cylinder-bending test.

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