• 제목/요약/키워드: Thermal simulation

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몰드 두께에 의한 팬 아웃 웨이퍼 레벨 패키지의 Warpage 분석 (Analysis of Warpage of Fan-out Wafer Level Package According to Molding Process Thickness)

  • 문승준;김재경;전의식
    • 반도체디스플레이기술학회지
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    • 제22권4호
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    • pp.124-130
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    • 2023
  • Recently, fan out wafer level packaging, which enables high integration, miniaturization, and low cost, is being rapidly applied in the semiconductor industry. In particular, FOWLP is attracting attention in the mobile and Internet of Things fields, and is recognized as a core technology that will lead to technological advancements such as 5G, self-driving cars, and artificial intelligence in the future. However, as chip density and package size within the package increase, FOWLP warpage is emerging as a major problem. These problems have a direct impact on the reliability and electrical performance of semiconductor products, and in particular, cause defects such as vacuum leakage in the manufacturing process or lack of focus in the photolithography process, so technical demands for solving them are increasing. In this paper, warpage simulation according to the thickness of FOWLP material was performed using finite element analysis. The thickness range was based on the history of similar packages, and as a factor causing warpage, the curing temperature of the materials undergoing the curing process was applied and the difference in deformation due to the difference in thermal expansion coefficient between materials was used. At this time, the stacking order was reflected to reproduce warpage behavior similar to reality. After performing finite element analysis, the influence of each variable on causing warpage was defined, and based on this, it was confirmed that warpage was controlled as intended through design modifications.

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효율적인 폐열 회수를 위한 기하학적 열전소자 다리 설계 (Geometric Thermoelectric Generator Leg Shape Design for Efficient Waste Heat Recovery)

  • 강현우;김중회;조영기;최원석;이현지;김헌기
    • 한국전자통신학회논문지
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    • 제19권3호
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    • pp.589-602
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    • 2024
  • 열전 발전기(TEG)는 일반적으로 열 변환 효율이 높지 않다. 열전 발전기 모듈의 성능은 재료의 특성, 다리의 개수 외에도 다리의 형상에 따라 달라진다. 본 연구에서는 폐열을 효율적으로 수확할 수 있도록 열전소자의 다리 형상을 원통형, 큐브형 등 다양한 기하학적 구조로 모델링하여 전기적 특성을 수치상으로 비교하였다. 다리 형상에 따른 온도분포 및 발전량을 비교하였고 기존 Cube 모양이 가장 높게 나타났다. 냉각효과를 적용한 발전량을 비교한 결과 자연대류에서는 Cone, 강제대류에서는 Hourglass 모양이 가장 높았다. 본 연구 결과에 따르면 기하학적 구조가 열전 발전기의 효율에 영향을 미칠 수 있음을 확인하였다

Conceptual design and analysis of remote steering system for CFETR ECRH system

  • Chao Zhang;Xiaojie Wang;Dajun Wu;Yunying Tang;Hanlin Wang;Dingzhen Li;Fukun Liu;Muquan Wu;Peiguang Yan;Xiang Gao;Jiangang Li
    • Nuclear Engineering and Technology
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    • 제56권2호
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    • pp.451-462
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    • 2024
  • In order to optimize the operational safety and reliability of the upper launcher for the CFETR ECRH system, a design of the launcher based on the remote steering concept is currently being carried out for comparison with the front steering equivalent. This paper presents the remote steering system's conceptual design and simulation analysis. A Square Corrugated Waveguide (SCW) of 65 × 65 mm has been designed with an optimized length of 9.35 m. By changing the relative length of the waveguide, the transmission efficiency of the SCW is optimized within the range of steering angles ±12°. Different error factors are investigated in detail, and corresponding acceptable error ranges are provided. Considering these error factors and ignoring ohmic losses and thermal effects, the relative transmission efficiency of the SCW is estimated to be >98 % within the steering angle range. A matching steering unit for the SCW is designed, which consists of an ellipsoidal focusing mirror and a steerable flat mirror. The detailed design of the steerable mirror motion trajectory is presented. Also, the influence of the possible beam incident errors caused by the steering unit on the transmission efficiency is analyzed in detail.

SiRENE: A new generation of engineering simulator for real-time simulators at EDF

  • David Pialla;Stephanie Sala;Yann Morvan;Lucie Dreano;Denis Berne;Eleonore Bavoil
    • Nuclear Engineering and Technology
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    • 제56권3호
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    • pp.880-885
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    • 2024
  • For Safety Assisted Engineering works, real-time simulators have emerged as a mandatory tool among all the key actors involved in the nuclear industry (utilities, designers and safety authorities). EDF, Electricité de France, as the leading worldwide nuclear power plant operator, has a crucial need for efficient and updated simulation tools for training, operating and safety analysis support. This paper will present the work performed at EDF/DT to develop a new generation of engineering simulator to fulfil these tasks. The project is called SiRENE, which is the acronym of Re-hosted Engineering Simulator in French. The project has been economically challenging. Therefore, to benefit from existing tools and experience, the SiRENE project combines: - A part of the process issued from the operating fleet training full-scope simulator. - An improvement of the simulator prediction reliability with the integration of High-Fidelity models, used in Safety Analysis. These High-Fidelity models address Nuclear Steam Supply System code, with CATHARE thermal-hydraulics system code and neutronics, with COCCINELLE code. - And taking advantage of the last generation and improvements of instructor station. The intensive and challenging uses of the new SiRENE engineering simulator are also discussed. The SiRENE simulator has to address different topics such as verification and validation of operating procedures, identification of safety paths, tests of I&C developments or modifications, tests on hydraulics system components (pump, valve etc.), support studies for Probabilistic Safety Analysis (PSA). etc. It also emerges that SiRENE simulator is a valuable tool for self-training of the newcomers in EDF nuclear engineering centers. As a modifiable tool and thanks to a skillful team managing the SiRENE project, specific and adapted modifications can be taken into account very quickly, in order to provide the best answers for our users' specific issues. Finally, the SiRENE simulator, and the associated configurations, has been distributed among the different engineering centers at EDF (DT in Lyon, DIPDE in Marseille and CNEPE in Tours). This distribution highlights a strong synergy and complementarity of the different engineering institutes at EDF, working together for a safer and a more profitable operating fleet.

Radiation attenuation and elemental composition of locally available ceramic tiles as potential radiation shielding materials for diagnostic X-ray rooms

  • Mohd Aizuddin Zakaria;Mohammad Khairul Azhar Abdul Razab;Mohd Zulfadli Adenan;Muhammad Zabidi Ahmad;Suffian Mohamad Tajudin;Damilola Oluwafemi Samson;Mohd Zahri Abdul Aziz
    • Nuclear Engineering and Technology
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    • 제56권1호
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    • pp.301-308
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    • 2024
  • Ceramic materials are being explored as alternatives to toxic lead sheets for radiation shielding due to their favorable properties like durability, thermal stability, and aesthetic appeal. However, crafting effective ceramics for radiation shielding entails complex processes, raising production costs. To investigate local viability, this study evaluated Malaysian ceramic tiles for shielding in diagnostic X-ray rooms. Different ceramics in terms of density and thickness were selected from local manufacturers. Energy Dispersive X-ray Fluorescence (EDXRF) and X-ray Fluorescence (XRF) characterized ceramic compositions, while Monte Carlo Particle and Heavy Ion Transport code System (MC PHITS) simulations determined Linear Attenuation Coefficient (LAC), Half-value Layer (HVL), Mass Attenuation Coefficient (MAC), and Mean Free Path (MFP) within the 40-150 kV energy range. Comparative analysis between MC PHITS simulations and real setups was conducted. The C3-S9 ceramic sample, known for homogeneous full-color structure, showcased superior shielding attributes, attributed to its high density and iron content. Notably, energy levels considerably impacted radiation penetration. Overall, C3-S9 demonstrated strong shielding performance, underlining Malaysia's potential ceramic tile resources for X-ray room radiation shielding.

Distortional buckling performance of cold-formed steel lightweight concrete composite columns

  • Yanchun Li;Aihong Han;Ruibo Li;Jihao Chen;Yanfen Xie;Jiaojiao Chen
    • Steel and Composite Structures
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    • 제50권6호
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    • pp.675-688
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    • 2024
  • Cold-formed steel (CFS) is prone to buckling failure under loading. Lightweight concrete (LC) made of lightweight aggregate has light weight and excellent thermal insulation performance. However, concrete is brittle in nature which is why different materials have been used to improve this inherent behavior of concrete. The distortional buckling (DB) performance of cold-formed steel-lightweight concrete (CFS-LC) composite columns was investigated in this paper. Firstly, the compressive strength test of foam concrete (FC) and ceramsite concrete (CC) was carried out. The performance of the CFS-LC members was investigated. The test results indicated that the concrete-filled can effectively control the DB of the members. Secondly, finite element (FE) models of each test specimen were developed and validated with the experimental tests followed by extensive parametric studies using numerical analysis based on the validated FE models. The results show that the thickness of the steel and the strength of the concrete-filled were the main factors on the DB and bearing capacity of the members. Finally, the bearing capacity of the test specimens was calculated by using current codes. The results showed that the design results of the AIJ-1997 specification were closer to the experimental and FE values, while other results of specifications were conservative.

Microstructure analysis of pressure resistance seal welding joint of zirconium alloy tube-plug structure

  • Gang Feng;Jian Lin;Shuai Yang;Boxuan Zhang;Jiangang Wang;Jia Yang;Zhongfeng Xu;Yongping Lei
    • Nuclear Engineering and Technology
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    • 제55권11호
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    • pp.4066-4076
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    • 2023
  • Pressure resistance welding is usually used to seal the connection between the cladding tube and the end plug made of zirconium alloy. The seal welded joint has a direct effect on the service performance of the fuel rod cladding structure. In this paper, the pressure resistance welded joints of zirconium alloy tube-plug structure were obtained by thermal-mechanical simulation experiments. The microstructure and microhardness of the joints were both analyzed. The effect of processing parameters on the microstructure was studied in detail. The results showed that there was no β-Zr phase observed in the joint, and no obvious element segregation. There were different types of Widmanstätten structure in the thermo-mechanically affected zone (TMAZ) and heat affected zone (HAZ) of the cladding tube and the end plug joint because of the low cooling rate. Some part of the grains in the joint grew up due to overheating. Its size was about 2.8 times that of the base metal grains. Due to the high dislocation density and texture evolution, the microhardnesses of TMAZ and HAZ were both significantly higher than that of the base metal, and the microhardness of the TMAZ was the highest. With the increasing of welding temperature, the proportion of recrystallization in TMAZ decreased, which was caused by the increasing of strain rate and dislocation annihilation.

Development and application analysis of high-energy neutron radiation shielding materials from tungsten boron polyethylene

  • Qiankun Shao;Qingjun Zhu;Yuling Wang;Shaobao Kuang;Jie Bao;Songlin Liu
    • Nuclear Engineering and Technology
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    • 제56권6호
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    • pp.2153-2162
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    • 2024
  • The purpose of this study is to develop a high-energy neutron shielding material applied in proton therapy environment. Composite shielding material consisting of 10.00 wt% boron carbide particles (B4C), 13.64 wt% surface-modified cross-linked polyethylene (PE), and 76.36 wt% tungsten particles were fabricated by hot-pressure sintering method, where the optimal ratio of the composite is determined by the shielding effect under the neutron field generated in typical proton therapy environment. The results of Differential Scanning Calorimetry measurements (DSC) and tensile experiment show that the composite has good thermal and mechanical properties. In addition, the high energy-neutron shielding performance of the developed material was evaluated using cyclotron proton accelerator with 100 MeV proton. The simulation shows a 99.99% decrease in fast neutron injection after 44 cm shielding, and the experiment result show a 99.70% decrease. Finally, the shielding effect of replacing part of the shielding material of the proton therapy hall with the developed material was simulated, and the results showed that the total neutron injection decreased to 0.99‰ and the neutron dose reduced to 1.10‰ before the enhanced shielding. In summary, the developed material is expected to serve as a shielding enhancement material in the proton therapy environment.

유연 InGaP/GaAs 2중 접합 태양전지 모듈의 신뢰성 확보를 위한 실험 및 수치 해석 연구 (Reliability Assessment of Flexible InGaP/GaAs Double-Junction Solar Module Using Experimental and Numerical Analysis)

  • 김영일;;좌성훈
    • 마이크로전자및패키징학회지
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    • 제26권4호
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    • pp.75-82
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    • 2019
  • 유연 태양 전지는 최근 휴대용 배터리, 웨어러블 소자, 로봇, 드론 및 비행기와 같은 광범위한 응용 분야로 인해 큰 주목을 받고 있다. 특히, 고효율 및 높은 신뢰성을 갖는 유연 실리콘 및 화합물 반도체 태양 전지의 요구가 계속 증가하고 있다. 본 연구에서는 유연 InGaP/GaAs 2중 접합 태양전지 모듈을 개발하였다. 특히 제작된 유연 태양전지 모듈의 신뢰성을 확보하기 위하여, 풍속 및 주위 온도가 태양 전지 작동 온도에 미치는 영향을 수치해석으로 분석하였다. 3종류의 풍속(0 m/s, 2.5 m/s 및 5 m/s) 및 2종류의 주변 온도 조건(25℃ 및 33℃)에 대하여 태양 전지 모듈의 온도 분포를 해석하였다. 유연 태양전지 모듈의 유연성은 굽힘 시험 및 굽힘 수치해석을 통하여 평가하였다. 25℃ 온도조건에서 풍속이 0 m/s 일 때, 태양 전지 셀의 최대 온도는 149.7℃이다. 풍속이 2.5 m/s로 증가되었을 경우, 태양 전지의 온도는 66.2℃로 크게 감소되었다. 또한 풍속이 5 m/s 인 경우, 태양 전지의 온도는 48.3℃로 급격히 감소함을 알 수 있었다. 주변 온도 또한 태양 전지의 작동 온도에 영향을 미친다. 2.5 m/s의 풍속에서 주변 온도가 33℃로 증가할 경우, 태양 전지의 온도는 74.2℃로 약간 증가하였다. 따라서 태양 전지 셀의 온도에 영향을 미치는 가장 중요한 인자는 풍속으로 인한 열 방출 효과임을 알 수 있었다. 또한 태양 전지의 최대 온도는 사용된 소재들의 유리 전이 온도보다 낮기 때문에, 열 변형 및 모듈의 열화 가능성은 매우 낮을 것으로 예측된다. 제작된 태양전지 모듈은 굽힘 반경 7 mm까지 굽힐 수 있어 비교적 우수한 유연성을 갖고 있었다. 또한 향후 neutral plane 해석을 통하여 태양전지 셀을 neutral plane에 위치시키면 유연성이 크게 증가할 것으로 예측된다.

농산물(農産物) 건조(乾燥) 및 저장(貯藏)을 위(爲)한 태양열(太陽熱) 저장고(貯藏庫)의 개발(開發)에 관(關)한 연구(硏究) (Development of Solar Warehouse for Drying and Storing the Agricultural Products)

  • 김만수;장규섭;김성래;전병선
    • 농업과학연구
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    • 제9권1호
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    • pp.357-370
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    • 1982
  • 태양열(太陽熱)을 이용(利用)한 곡물(穀物)의 건조(乾燥)와 저장(貯藏)을 겸할 수 있는 농가용(農家用) 태양열(太陽熱) 저장고(貯藏庫)의 개발(開發)에 필요(必要)한 기초자료(基礎資料)를 얻기 위(爲)하여 구조(構造)가 간단(簡單)하고 가격(價格)이 저렴한 콘크리트 벽체의 저장고(貯藏庫)와 그 지붕을 대신(代身)한 태양열집열기(太陽熱集熱器)를 설계(設計) 제작(製作)하여 집열기(集熱器)의 성능(性能)을 실험(實驗)에 의(依)하여 구(求)하였으며 집열기(集熱器)에서 가열(加熱)된 공기(空氣)와 상온통풍(常溫通風)에 의(依)한 벼의 건조특성(乾操特性)을 비교(比較) 분석(分析)하였다. 건조(乾操)된 곡물(穀物)의 저장시(貯藏時)에 그 온도(溫度)를 예측(豫測)할 수 있는 simulation model을 개발(開發)하여 그 적합성(適合性)을 검정(檢定)하고 저장곡물(貯藏殺物)의 각(各) 부위(部位)에 대(對)한 온도(溫度)의 변화(變化)를 분석(分析)한 결과(結果)들을 요약(要約)하면 다음과 같다. 1. 본(本) 실험(實驗)에 설계(設計) 제작(製作)된 태양열집열기(太陽熱集熱器)의 효율(效率)은 평균(平均) 26%였으며 총열전달계수(總熱傳達係數)는 약(約) $25kJ/hr.m^2\;^{\circ}K$였다. 2. 태양열(太陽熱)을 이용(利用)한 건조(乾燥)에서는 공시(供試)벼의 함수율(含水率) 23.5%에서 15.0%까지 건조(乾燥)시키는데 7일(日)이 소요(所要)되었으며 상온통풍건조(常溫通風乾燥)에서는 함수율(含水率) 20.0%에서 15.5%까지 건조(乾燥)시키는데 12일(日)이 소요(所要)되었다. 3. 건조소요시간(乾燥所要時間)은 태양열(太陽熱)을 이용(利用)한 건조(乾燥)가 배(倍) 정도(程度) 빠르나 하층부(下層部)의 곡물(穀物)의 과건현상(過乾現象)의 방지책(防止策)이 철저히 구명(究明)되어야 할 것이다. 4. 저장곡물(貯藏殺物)의 온도(溫度)를 예측(豫測)할 수 있는 simulation model을 finite difference method에 의(依)해 개발(開發)하였으며 검정(檢定) 결과(結果) 실측치(實測値)와 잘 일치(一致)되었다. 5. 저장곡물(貯藏殺物)의 온도(溫度) 변화(變化)는 벽체와 접촉(接觸)하고 있는 부위(部位)에서 컸으며 곡물(穀物)의 손상(損傷)도 이곳에서 심(甚)할 것으로 사료(思料)된다.

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