• Transactions of the Korean Society of Automotive Engineers
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• v.5 no.1
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• pp.162-173
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• 1997

A 3-dimensional finite element model was developed for the analysis of the automotive diesel engine piston. The model, which consists of a full piston to accomodate the eccentric bowl in the piston crown, is used to calculate steady state operating temperature, thermal stress and thermal deformation of the piston. Roundness measurement tests, which are new approaches to the analysis of piston abrasion and deformation, were done for the comparision of two states of a piston-before and after operation. Numerical prediction shows good agreement with roundness measurement test results.

• International Journal of Aeronautical and Space Sciences
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• v.14 no.4
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• pp.334-340
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• 2013

This paper deals with the optimization of blade stiffened composite panels. The main objective of the research is to make response surfaces for the constraints. The response surface for warping thermal deformation was previously made for a fixed dimension composite structure. In this study, the dimensions of the blade stiffener were treated as design variables. This meant that a new response surface technique was required for the constraints. For the response surfaces, the lamination parameters, linear thermal expansions and dimensions of the structures were used as variables. A genetic algorithm was adopted as an optimizer, and an optimal result, which satisfied two constraints, was obtained. As a result, a new response surface was obtained, for predicting warping thermal deformation.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.13 no.1
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• pp.1-8
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• 2004

Thermal distortion is a critical issue in machine tools, especially in high speed machining. This is the reason why recent machine tools have thermal compensation function. To compensate thermal distortion, it is necessary to make a model that has some relationship between temperature and deformation. Various experimental methods ye widely been used in thermal test: constant spindle speed, unit step speed increase, random spindle speed, etc. This paper focuses on which type of spindle operation condition is good for thermal experiment. Also, experimental data is modeled using multiple linear regression models and compared each other to select a method. Consequently, it turned out at e condition of 75％ constant of maximum spindle speed is good enough to generate temperature and distortion data.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.26 no.3
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• pp.479-486
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• 2002

In this study, the progressive inelastic deformation, so called, thermal ratchet phenomenon which can occur in high temperature structures of liquid metal reactor was simulated with thermal ratchet structural test facility and 316L stainless steel test cylinder. The thermal ratchet deformation at the reactor baffle cylinder of the liquid metal reactor can occur due to the moving temperature distribution along the axial direction as the sodium free surface moves up and down under the cyclic heat-up and cool-down transients. The ratchet deformation was measured with the laser displacement sensor and LVDTs after cooling the structural specimen which is heated up to 55$0^{\circ}C$ with steep temperature gradients along the axial direction. The temperature distribution of the test cylinder along the axial direction was measured with 28 channels of thermocouples and was used for the ratchet analysis. The thermal ratchet deformation was analyzed with the constitutive equation of nonlinear combined hardening model which was implemented as ABAQUS user subroutine and the analysis results were compared with those of the test. Thermal ratchet load was applied 9 times and the residual displacement after 9 cycles of thermal load was measured to be 1.79mm. The ratcheting deformation shapes obtained by the analysis with the combined hardening model were in reasonable agreement with those of the structural tests.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.25 no.1
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• pp.47-53
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• 2001

As the technology has developed and new materials have been produced, it is important to measure the thermal diffusivity of material and to predict the heat transfer in the solid subject to thermal processes. This measurement can be done in a non-contact way using photothermal displacenent spectroscopy. In this study, photothermal displacement method was used to measure the thermal diffusivity quantitatively. The specimens used in this study were the pure materials. The Ar-ion laser was used as an energy source and the periodical deformation induced by this pump laser was detected by the He-Ne laser. The magnitude and the phase angle of deformation gradient were measured. The thermal diffusivity was obtained by analyzing the phase angle of deformation gradient. As the result, comparing with the literature value, the thermal diffusivities of materials measured were showed about 2% error.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2003.10a
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• pp.396-400
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• 2003

This paper has studied thermal characteristics of machine tool to develope high speed spindle and optimum design condidering the thermal deformation. Comparing the test data of temperature measurement and structural analysis data using FEM, we verifiedthe test validity and predicted thermal deformation, influence of spindle generation of heat, and established cooling system to prevent the thermal deformation. 1) The temperature rise of spindle system depends on increasing number of rotation and shows sudden doubling increment of number of rotation over 7,000rpm. 2) Oil jacket cooling can be effective cooling method below 8,000rpm but, over 8,000rpm, it shows the decrement of cooling effect. 3) Comparing FEM analysis results and revolution test results, we can confirmn approximate temperature change consequently, it is possible to simulate temperature rise and thermal distribution on the inside of spindle system. 4) We can confirm that simulated approach by FEM analysis can be effective method in thermal-appropriate design..

• Transactions of the Korean Society of Mechanical Engineers B
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• v.26 no.12
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• pp.1747-1755
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• 2002

A complete theoretical treatment of the photothermal displacement technique has been performed for thermal diffusivity measurement in semi-infinite solid materials. The influence of the parameters, such as radius and modulation frequency of the heating beam and the thermal diffusivity, was studied. Usually, thermal diffusivity was determined by the deformation angle and phase angle as the relative position between the heating and probe beams. In this study, we proposed the simple analysis method based on the real part of deformation gradient as the relative position between two beams. It is independent in the parameters such as power of heating beam, absorption coefficient, reflectivity, Poisson's ratio, and thermal expansion coefficient.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1994.10a
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• pp.778-783
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• 1994

In operating automated manufacturing system, the long term stability and reliability of NC machine tools become most critical issues. Especially the machining accuracy is dominated by the thermal deformation of machine tools which remains still unsolved and causes troubles in manufacturing operations. Although researches have been carried out on the thermal behavior of a machine tools to minimize or control the thermal deformation of machine tools, the computer models for an analysis of the thermal behacior in machine tools has yet to appear in the open literature. The object of the paper is to present a method of modeling the thermal behavior of a machine tool. The method will make use of finite elements ad be capable of modeling whole machine structures as well as of heat generation processes in the kinematic system components. And temperature distributions and thermal deformations of a CNC lathe are analyzed using the finite element method and are compared with those measured in practice.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2002.10a
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• pp.980-984
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• 2002

This paper has studied thermal characteristics of machine tool to develope high speed spindle and optimum design condidering the thermal deformation. Comparing the test data of temperature measurement and structural analysis data using FEM, we verified the test validity and predicted thermal deformation, influence of spindle generation of heat, and established cooling system to prevent the thermal deformation. 1) The temperature rise of spindle system depends on increasing number of rotation and shows sudden doubling increment of number of rotation over 7,000rpm. 2) Oil jacket cooling can be effective cooling method below 8,000rpm but, over 8,000rpm, it shows the decrement of cooling effect. 3) Comparing FEM analysis results and revolution test results, we can confirm approximate temperature change consequently, it is possible to simulate temperature rise and thermal distribution on the inside of spindle system. 4) We can confirm that simulated approach by FEM analysis can be effective method in thermal-appropriate design.

• Transactions of the Korean Society of Automotive Engineers
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• v.9 no.2
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• pp.92-98
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• 2001

We determined the transfer coefficient through the analysis of three dimensional temperature distribution in comparison with the measured temperature on the piston in the turbocharged diesel engine. And we analyzed the thermal stress and the thermal deformation with that heat transfer coefficient by using finite element method. According to this results, we found that maximum tempetature range of the piston appeared at the upper part of the piston crown and that the heat transfer coefficient of the upper part of the piston is smaller than that of the lower one. It showed that the maximum thermal deformation is shown at the edge of the upper part of piston and that the maximum thermal stress was shown on the lower part of the piston crown. Finally, we defined the method of determination of a piston heat transfer analysis by using measured temperature on the piston and analyzed temperature with finite element method.