• Title/Summary/Keyword: Thermal damage

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Evaluation of Residual Stress of railway wheel (철도차량 차륜의 잔류응력 평가)

  • 서정원;구병춘;이동형;정흥채
    • Proceedings of the KSR Conference
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    • 2002.10a
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    • pp.208-213
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    • 2002
  • Railway wheel and axle are the most critical components in railway system. A wheel and axle failure can cause a derailment with its attendant loss of life and property. The service conditions of railway vehicles have become severe in recent years due to a general increase in operating speeds. Therefore, more precise evaluation of wheelset strength and safety has been desired. Damages of railway wheel are a spatting by wheel/rail contact and thermal crack by braking heat etc. One of the main source of damage is a residual stress. therefore it is important to evaluate exactly. A Residual stress of wheel is formed at the process of heat treatment when manufacturing. it is changed by contact stress developed by wheel/rail contact and thermal stress from heat induced in braking. The objective of this paper is to estimate the variation and magnitude of the residual stress of railway wheel.

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Investigation on the Structural Changes of Calcium Silicate Hydrates in Nanosilica-incorporated Cement Pastes exposed to Heating using Nuclear Magnetic Resonance Spectroscopy (핵자기 공명을 활용한 가열에 따른 나노실리카 혼입 시멘트 페이스트 내 칼슘실리케이트 수화물 구조 변화 해석)

  • Suh, Heongwon;Li, Pei-Qi;Liu, Jun-Xing;Bae, Sungchul
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2020.11a
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    • pp.151-152
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    • 2020
  • When concrete is exposed to fire, the thermal decomposition of hydrates of Portland cement paste results in critical damage to the concrete structure of a building. Recently, nanosilica arose as the effective nano-additive which can enhance the thermal resistance of the cementitious materials. However, the mechanism of the enhancement was not elucidated specifically. In this study, we investigated the properties of calcium silicate hydrates(C-S-H)of the nanosilica incorporated cement paste after heating to different heating temperatures (200℃, 500℃, and 800℃) by 29Si nuclear magnetic resonance. The results showed that the polymerization of C-S-H of nanosilica incorporated samples was larger than ordinary cement paste after heating to 200℃, and C-S-H formed during heating process to 500℃ due to the pozzolanic reaction during heating process.

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Leakage Monitoring of Control Valves for Nuclear Power Plants Using Multi-measuring (Multi-measuring기법을 이용한 원전 제어밸브의 누설진단)

  • Kim, Sung-Young;Kim, Young-Bum;Kim, Bong-Ho;Lee, Sang-Guk
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.3458-3463
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    • 2007
  • Leakage would happen because of the damage of high temperature and high-pressure valve in nuclear power plant. condition based prevention maintenance is essential by using the suitable method based on local condition. Energy loss prevention can prevent from an accurate test, Local actually and ability. The methods of test for high energy fluid leakage at present are analysis of ${\Delta}$T, AE(Acoustic Emission) analysis, and thermal image. The result for test of AC (Main steam) system in YNG 2 Unit reveals that the AE occurred clearly in leakage situation, but thermal image didn't occur. It is identified that leakage is occurred when the orifice located front and back of valve operates. It shows that making a impatient judgment by using the single method if it is leakage is containing uncertainty. So I think that using the Multi-Measuring method is more sound judgment than Single-Measuring method.

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A Study of Nitrous Oxide Thermal Decomposition and Reaction Rate in High Temperature Inert Gas (고온 불활성 기체 분위기에서 아산화질소 열분해 및 반응속도에 관한 연구)

  • Lee, Han Min;Yun, Jae Geun;Hong, Jung Goo
    • Journal of ILASS-Korea
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    • v.25 no.3
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    • pp.132-138
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    • 2020
  • N2O is hazardous atmosphere pollution matter which can damage the ozone layer and cause green house effect. There are many other nitrogen oxide emission control but N2O has no its particular method. Preventing further environmental pollution and global warming, it is essential to control N2O emission from industrial machines. In this study, the thermal decomposition experiment of N2O gas mixture is conducted by using cylindrical reactor to figure out N2O reduction and NO formation. And CHEMKIN calculation is conducted to figure out reaction rate and mechanism. Residence time of the N2O gas in the reactor is set as experimental variable to imitate real SNCR system. As a result, most of the nitrogen components are converted into N2. Reaction rate of the N2O gas decreases with N2O emitted concentration. At 800℃ and 900℃, N2O reduction variance and NO concentration are increased with residence time and temperature. However, at 1000℃, N2O reduction variance and NO concentration are deceased in 40s due to forward reaction rate diminished and reverse reaction rate appeared.

Study on the Causes of Premature Cracking of Epoxy Coatings for Ship's Ballast Tanks

  • Song, Eun Ha;Lee, Ho Il;Chung, Mong Kyu;Lee, Seong Kyun;Baek, Kwang Ki
    • Corrosion Science and Technology
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    • v.5 no.2
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    • pp.69-76
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    • 2006
  • Premature cracking of the epoxy coatings applied on ship's ballast tanks(BT) can lead to damage of ship's hulls. To avoid this, it's important to have clear understanding of the underlying mechanism and primary factors of the coating crack. In this study, the efforts were made to clarify the integrated effects of main factors, i.e., initial coating shrinkage, thermally induced strain, steel-structural strain and the intrinsic coating flexibility at the initial and after aging, to the early cracking phenomena of epoxy coating in the ship's ballast tank. The coating crack is caused by combination of thermal stress, structural stress, and internal stresses which is closely related to chemical structures of the coatings. On the other hand, thermal stresses and dimensional stabilities would rarely play a major role in coating crack for ballast tank coatings with rather large flexibility. Crack resistance of the coatings at early stages can be estimated roughly by measuring internal stress, FT-IR and $T_g$ value of the coatings. A new screening test method was also proposed in this study, which can be possibly related to the long-term resistance of epoxy-based paints to cracking.

Aluminum Brazing and Its Principle (알루미늄의 브레이징과 원리)

  • Lee, Soon-Jae;Jung, Do-Hyun;Jung, Jae-Pil
    • Journal of the Microelectronics and Packaging Society
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    • v.24 no.4
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    • pp.1-7
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    • 2017
  • Aluminum alloys have been widely used in many fields such as electronic, structure, aero-space and vehicle industries due to their outstanding thermal and electrical conductivity as well as low cost. However, they have some difficulties for using in brazing process because of the strong oxide layer of $Al_2O_3$ on the surface of Al alloy. In addition, their melting point is similar to that of brazing filler metal resulting in thermal damage of Al alloys. Therefore, it is very important to understand the brazing principles, filler metal and its properties such as wetting, capillary flow and dissolution of base metal in the Al brazing process. This paper reviews the brazing principles, aluminum alloys, and brazing fillers. In the case of brazing principle, some formula was used for calculation of capillary force and the dissolution to obtain the best condition of Al brazing. In addition, the advanced research trends in Al brazing were introduced including thermal treatment, additive for improving property and decreasing melting point in Al brazing process.

Thermal Stress Analysis of Functuonally Graded Ceramic/Metal Composites(I)-Plasma Spraying Material- (경사기능성 세라믹/금속 복합재료의 열응력 해석(1)-플라즈마 용사재-)

  • Song, Jun-Hee;Lim, Jae-Kyoo;Chung, Se-Hi
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.3
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    • pp.439-446
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    • 1997
  • A traditional notion of composites has been composed as a uniform dispersoid, but now it is proposed without regard to such rule with process development. Functionally Graded Material(FGM) consists of a new material design that is to make intentionally irregular dispersion state. In this study, thermal stress analysis of plasma spraying PSZ/NiCrAlY gradient material was conducted theoretically using a finite-element program. A formations of the model are direct bonding material(NFGM) and FGM with PSZ and NiCrAlY component element. The temperature conditions were $700^{\circ}C$ to 1100.deg. C assuming a cooling-down precess up to room temperature. Fracture damage mechanism was analyzed by the parameters of residual stress.

Wireless Measurement Technology for Power Plant Performance Diagnosis (발전설비의 성능진단 적용 무선계측 기술)

  • Kim, Ui-Hwan;Lee, Eung-Gon;Hong, Eun-Gi
    • KEPCO Journal on Electric Power and Energy
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    • v.3 no.1
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    • pp.9-16
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    • 2017
  • The performance test is conducted for the purpose of determining the accurate thermal performance of the power generation facility or deriving the factors of thermal efficiency degradation. Compared to the acquisition method of power plant thermal performance test data by compensating cable or transmission cable, performance test using wireless instrument can acquire digital data in order to shorten the period due to installation and demolition of instrument and enhance safety of workers and relatively accurate data can be acquired thereby improving work efficiency. Wireless instruments have already been introduced to the market a long time ago, and some of them are used in industry such as petrochemical industry. However, there is no example which has been conducted for performance test of power generation facilities. In order to apply power generation facilities, a reliable system capable of acquiring performance data smoothly without affecting the control system is required. The wireless measurement system can eliminate the measurement defects and errors such as the damage due to the movement of the connecting cable, the extension due to the extension of the shield wire, the contact failure at the contact point between the measuring sensor and the connecting wire, This method has the advantage of collecting relatively accurate performance test data.

THE TWO-STEP RAPID THERMAL ANNEALING EFFECT OF THE PREPATTERNED A-SI FILMS (프리 패턴한 비정질 실리콘 박막의 two-step RTA 효과)

  • Lee, Min-Cheol;Park, Kee-Chan;Choi, Kwon-Young;Han, Min-Koo
    • Proceedings of the KIEE Conference
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    • 1998.07d
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    • pp.1333-1336
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    • 1998
  • Hydrogenated amorphous silicon(a-Si:H) films which were deposited by plasma enhanced chemical deposition(PECVD) have been recrystallized by the two-step rapid thermal annealing(RTA) employing the halogen lamp. The a-Si:H films evolve hydrogen explosively during the high temperature crystallzation step. In result, the recrystallized polycrystalline silicon(poly-Si) films have poor surface morphology. In order to avoid the hydrogen evolution, the films have undergone the dehydrogenation step prior to the crystallization step Before the RTA process, the active area of thin film transistors (TFT's) was patterned. The prepatterning of the a-Si:H active islands may reduce thermal damage to the glass substrate during the recrystallization. The computer generated simulation shows the heat propagation from the a-Si:H islands into the glass substrate. We have fabricated the poly-Si TFT's on the silicon wafers. The maximun ON/OFF current ratio of the device was over $10^5$.

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Study on the Multi-measuring Method for Evaluation of Internal Leak of Power Plant Valve (발전용 밸브누설 평가를 위한 다중계측 연구)

  • Lee, S.G.;Park, S.K.;Park, J.H.;Kim, K.H.;Kim, Y.B.
    • Journal of Power System Engineering
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    • v.11 no.3
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    • pp.35-40
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    • 2007
  • Leak would happen because of the damage of high temperature and high-pressure valve in nuclear power plant. condition based prevention maintenance is essential by using the suitable method based on local condition. Energy loss prevention can prevent from an accurate test, Local actually and ability. The methods of test for high energy fluid leak at present are analysis of ${\Delta}T$, AE(Acoustic Emission) analysis, and thermal image. The result for test of secondary system in nuclear power plant Unit reveals that the AE occurred clearly in leakage situation, but thermal image didn't occur. It is identified that leak is occurred when the orifice located front and back of valve operates. It shows that making a impatient judgment by using the single method if it is leakage is containing uncertainty. So we think that using the Multi-Measuring method is more sound judgment than single-measuring method.

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