• Title/Summary/Keyword: Thermal damage

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Finite Element Analysis for Iron-Making Furnace (제철용 고로의 유한요소해석)

  • 이만승;백점기;이제명
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2004.10a
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    • pp.245-253
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    • 2004
  • There has been recent demand for extending the life of age-degraded structures and equipment by such techniques as diagnosis, maintenance, safety assessment, and estimating residual life on iron-making plants and hydraulic, thermal, and nuclear power plants. These techniques take into account comprehensive scenarios that may cause malfunction and structural damage and allow an assessment of risk based on the likely scenarios. In particular the safety assessment and residual life estimation of age-degraded ships and equipment facilities require consideration of various factors such as mechanical and thermal stresses, corrosion, hardness, load variation due to changes of operating condition, crack generation and strength reduction of material by fatigue. In this study, a detail thermal stress analysis, one of useful techniques of safety assessment and maintenance, is performed on a blast furnace by using general FEM code (MSC/NASTRAN).

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The Experimental Study on the Heat Hydration Properties of Concrete According to Binder Conditions (결합재 조건에 따른 콘크리트의 수화발열특성에 관한 실험적 연구)

  • Jo Hyun Tae;Choi Yong Hyun;Kim Sung;Ryu Deuk Hyun
    • Proceedings of the Korea Concrete Institute Conference
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    • 2005.11a
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    • pp.595-598
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    • 2005
  • Recently, owing to the development of industry and the improvement of building techniques, the concrete structure is becoming larger and higher. In hardening these large concrete, the heat of hydration gives rise to considerable thermal stress depending on the size and environmental condition of concrete, which might cause thermal cracking. Especially, the crack may cause severe damage to the safety and the durability of concrete structure. This study is investigated the thermal properties of concrete according to several binder conditions, such as OPC, Belite rich cement(BRC), slag cement(SC), blast furnace slag (BFS) added cement, fly ash added cement and BFS-fly ash added cement. As a result of this study, the concrete made with BRC, fly ash($25\%$) added cement and BFS($35\%$)-fly ash($15\%$) added cement gets superior effect in the control of heat hydration.

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Prediction Methodology for Reliability of Semiconductor Packages

  • Kim, Jin-Young
    • Proceedings of the International Microelectronics And Packaging Society Conference
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    • 2002.09a
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    • pp.79-94
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    • 2002
  • Root cause -Thermal expansion coefficient mismatch -Tape warpage -Initial die crack (die roughness) Guideline for failure prevention -Optimized tape/Substrate design for minimizing the warpage -Fine surface of die backside Root cause -Thermal expansion coefficient mismatch - Repetitive bending of a signal trace during TC cycle - Solder mask damage Guideline for failure prevention - Increase of trace width - Don't make signal trace passing the die edge - Proper material selection with thick substrate core Root cause -Thermal expansion coefficient mismatch -Creep deformation of solder joint(shear/normal) -Material degradation Guideline for failure Prevention -Increase of solder ball size -Proper selection of the PCB/Substrate thickness -Optimal design of the ball array -Solder mask opening type : NSMD -In some case, LGA type is better

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A Study on Thermal Shock Characterization of Composite (복합재료의 열충격 특성 평가)

  • Lee Jin Kyung;Park Young Chul;Lee Joon Hyun;Lee Sang Pill
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.10a
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    • pp.246-249
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    • 2004
  • A smart material is used as spectacle frames and brassiere frames, and partly in medical supplies because of its shape memory effect. The smart composite can be used on the wing of an airplane instead of the existing aluminium to control crack propagation. In this study, the smart composite was fabricated by a hot press method. TiNi alloy as reinforcement and A16061 as matrix were used, respectively. The mechanical properties of the smart composite under thermal shock cycles were evaluated. In addition, Acoustic Emission techniques were also used to clarify the damage behavior of the smart composite under thermal shock cycles nondestructive.

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A Welding Defect Inspection using an Ultrasound Excited Thermography (초음파 서모그라피를 이용한 용접 결함 검사)

  • Jo Jae-Wan;Jeong Jin-Man;Choi Yeong-Su;Jeong Seung-Ho;Jeong Hyeon-Gyu
    • Proceedings of the KWS Conference
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    • 2006.05a
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    • pp.148-150
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    • 2006
  • In this paper, the applicability of an UET(ultrasound excited thermography) for a defect detection of the welded receptacle is described. An UET(ultrasound excited thermography) is a defect-selective and fast imaging tool for damage detection. A high power ultrasound-excited vibration energy with pulse durations of 280ms is injected into the outer surface of the welded receptacle made of Al material. An ultrasound vibration energy sent into the welded receptacle propagate inside the sample until they are converted into the heat in the vicinity of the defect. The injection of the ultrasound excited vibration energy results in heat generation so that the defect is turned into a local thermal wave transmitter. Its local heat emission is monitored by the thermal infrared camera. And they are processed by the image recording system. Measurement was performed on aluminum receptacle welded by using Nd:YAG laser. The observed thermal image revealed two area of defects along the welded seam.

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Diagnosis of Crack Occurrence of Very-Early Strength Latex-Modified Concretes through Field Tests (현장실험을 통한 VES-LMC 균열발생 원인분석)

  • Choi, Pan-Gil;Lee, Bong-Hak
    • Journal of Industrial Technology
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    • v.26 no.A
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    • pp.139-146
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    • 2006
  • Many concrete bridge decks develop transverse cracking shortly after construction. These cracks accelerate corrosion of reinforcing steel and lead to concrete deterioration, damage to components beneath the deck, unsightly appearance. These cracks shorten the service life and increase maintenance costs of bridge structures. In this study, VES-LMC overlay, which provides the same benefits as a conventional overlay, is designed to cure very quickly. Although the materials for VES overlays are more expensive, the cost is more than offset by the savings on traffic control and work zone safety measures. Otherwise, reaction of hydration occurs very rapidly in beginning step(concrete placing). As a results, thermal cracking can be occur by thermal stress in accordance with hydration-heat The purpose of this study was to estimate diagnosis of crack occurrence of VES-LMC through field tests at early-age.

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A Study on the Mechanical Properties of Concrete with Aggregate Type (골재 종류에 따른 콘크리트의 고온역학적 특성에 관한 연구)

  • Yoon, Dae-Ki;Kim, Gyu-Yong;Lee, Tae-Gyu;Choe, Gyeong-Choel;Koo, Kyung-Mo;Nam, Jeong-Soo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2012.05a
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    • pp.63-64
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    • 2012
  • In case of concrete, it should be deformed by many factors, such as explosive spalling, thermal strain and creep at high temperature. Structural fire design has been proposed to predict fire damage as national standard. It is general safer to use values obtained from tests of unstressed residual test in stead of stressed test. But most of thermal properties on concrete were conducted with normal aggregate. In this study, it evaluated mechanical properties of concrete with aggregate type and loading condition. we use normal and light aggregate to have different thermal properties. Also, we test mechanical properties to use Ø100×200 mm cylinder specimen according to target temperature and 0%, 20%, 40% loading.

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A Study on the Quality Properties of Low Heat Concrete according to Kinds of Cement (시멘트 종류에 따른 저발열 콘크리트의 품질특성에 관한 연구)

  • Kim, Sung;Choi, Sung-Woo;Jo, Hyun-Tae;Jun, Joun-Young;Ryu, Deuk-Hyun
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.11a
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    • pp.777-780
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    • 2006
  • Recently, owing to the development of industry and the improvement of building techniques, the concrete structure is becoming larger and higher. In hardening these large concrete, the heat of hydration gives rise to considerable thermal stress depending on the size and environmental condition of concrete, which might cause thermal cracking. Especially, the crack may cause severe damage to the safety and the durability of concrete structure. This study is investigated the thermal properties of concrete according to several binder conditions, such as OPC, Belite Rich Cement(BRC), Low-Heat-Mixed Cement(LHC), Fly ash added cement. As a result of this study, the Flowability of concrete was beetter with BRC and LHC than FA(25) and OPC. On the other hand, LHC gets superior effect in the control of heat hydration, it's caused by the volume of OPC.

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Design and Application of Forced Cooling System in Steam Turbine (증기터빈 강제냉각 장치의 설계 및 적용)

  • 김효진;류승우;강용호
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.9
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    • pp.25-32
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    • 1998
  • The forced cooling system is designed to shorten the overhaul time of steam turbine, which is important in view of economic concern of utility companies, Forced cooling of the hot turbine is achieved by suction of air flow into the turbine after the turbine shuts down. The heat transfer process by suction of air flow can cause thermal stress due to the thermal gradients. In this paper, the analysis of heat transfer is performed to calculate the air flow rate. Based on the prediction of cyclic fatigue damage and the experience, the cooling equipment is designed for shortening the cooling time of steam turbine.

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Detection of Thermal Ratcheting Deformation for Cylindrical Shells by Ultrasonic Guided Wave (유도초음파를 이용한 원통형 쉘의 열 라체팅 변형 탐지)

  • Joo, Young-Sang;Lee, Hyeong-Yeon;Kim, Jong-Bum;Park, Chang-Gyu;Lee, Jae-Han
    • Journal of the Korean Society for Nondestructive Testing
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    • v.26 no.5
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    • pp.297-305
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    • 2006
  • The thermal ratcheting deformation at the reactor baffle and upper internal structure of the liquid metal reactor (LMR) can occur due to movement of the hot sodium free surface. In in-service inspection of reactor internals of LMR, a new inspection technique should be developed for the detection of the thermal ratcheting damage. In this study, an inspection technique using ultrasonic guided wave is proposed for the detection of the thermal ratcheting damage of cylindrical vessels. A 316L stainless steel cylindrical shell specimen has been prepared. The thermal ratchet structural tests were cyclically performed by heat-up up to $550^{\circ}C$ with steep temperature gradients along the axial direction after cool-down by cooling water. Ultrasonic guided wave propagation has been characterized by analysis of dispersion curve of the stainless steel plate. The zero-order antisymmetric $A_0$ guided wave has been selected as the optimal mode for detection of the ratcheting deformation. It is confirmed that the thermal ratcheting deformation can be detected by the measurement of transit time difference of circumferentially propagated $A_0$ guided waves.