• Title/Summary/Keyword: Thermal Stress Analyses

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A Study on Characteristic of Residual Stresses in a wind Tower Using the Tandem Circumferential Welding Process (Tandem 용접을 이용한 풍력타워 원주용접부 잔류응력 특성에 관한 연구)

  • Kim, Ji Sun;Kim, In Ju
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.6
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    • pp.938-945
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    • 2012
  • This research proposes FEM analysis for Tandem welding process used in wind tower and predicts optimal welding process to improve the stability of welded structures. Three dimensional elasto-plastic analyses are employed to evaluate thermo-mechanical behavior of residual stress and deformation during Tandem welding for different distance between two touches. To confirm the thermal distribution, Goldak's ellipse heat source model and the real size wind tower pipe model are utilized. Four different analyses are being performed, where in each case the distance between two electrode torches is being changed and residual stress and welding deformation are predicted. Depending on base material state, each case is divided into: Liquid (100mm), Austenite+Liquid (200mm), Austenite+Cementite (400mm), Pearlite+Cementite (800mm).

A Study on the Construction Method for the Thermal Crack Control of Underground Box Structure (지하박스구조물 온도균열제어를 위한 시공방안연구)

  • 오병환;유성원;김의성;전세진
    • Proceedings of the Korea Concrete Institute Conference
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    • 1998.04a
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    • pp.205-210
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    • 1998
  • The strength and dimension of recent constructed subway box structures are increased considerably. These increases are resulting in much initial cracks by hydration heat and thermal stress. According to previous studies, decrease of cement amount by using superplasticizer and L/H value is the best way to eliminate hydration heat and stress. The analyses using finite element model were performed. By the result of analysis, the use of superplasticizer and the decrease of the change of longitudinal placing length are proved to be more effective for elimination thermal cracks. By ACI Code, for longitudinal placing length 25 m, the amount of wall temperature reinforcement is always lack despite of concrete mix proportion. With analytical result and the inducing crack joint, the in-site test were performed and the analytical results proved to be effective. However, the inducing crack joint is not effective if it is a small size.

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Torsional Fatigue Characteristics of Aluminum/Composite Co-Cured Shafts with Axial Compressive Preload (축예하중을 가한 알루미늄/복합재료 동시경화 샤프트의 비틀림 피로 특성)

  • Kim, Jong-Woon;Hwang, Hui-Yun;Lee, Dai-Gil
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2003.10a
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    • pp.183-186
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    • 2003
  • Long shafts for power transmission should transmit torsional load with vibrational stability. Hybrid shafts made of unidirectional fiber-reinforced composite and metal have high fundamental bending natural frequency as well as high torque transmission capability. However, thermal residual stresses due to the coefficient difference of thermal expansion of the composite and metal are developed so that the high residual stresses decrease fatigue resistance of the hybrid shafts, especially at low operating temperatures. In this work, axial compressive preload was given to the shaft in order to change the residual stresses. Static and fatigue torsional tests were performed and correlated with stress analyses with respect to the preload and service temperature.

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Temperature Distribution and Thermal Stress Analyses of a Large LPLi Engine Piston (LPG 액정분사 방식의 대형 엔진용 피스톤의 온도분포와 열응력 해석)

  • 임문혁;손재율;이부윤
    • Journal of Advanced Marine Engineering and Technology
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    • v.28 no.3
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    • pp.538-550
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    • 2004
  • The convection heat transfer coefficients on the top surface of a large liquid petroleum liquid injection(LPLi) engine piston with the oil gallery are analyzed by solving an inverse thermal conduction problem. The heat transfer coefficients are numerically found so that the difference between analyzed temperatures from the finite element method and measured temperatures is minimized. Using the resulting heat transfer coefficients as the boundary condition, temperature of a large LPLi engine piston is analyzed. With varying cooling water temperature, temperature, stress, and thermal expansion of the piston are analyzed and evaluated.

A Study on Optimal Design of Underfill for Flip Chip Package Assemblies (플립칩 어셈블리의 언더필 최적설계에 관한 연구)

  • Lee, Seon-Byeong;Kim, Jong-Min;Lee, Seong-Hyeok;Sin, Yeong-Ui
    • Proceedings of the KWS Conference
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    • 2007.11a
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    • pp.150-152
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    • 2007
  • It has been known that the underfilling technique is effective in reducing thermal and environmental stress concentration at solder joint in FC asscemblies. In this paper, the effect of thermomechanical properties of underfill such as coefficient of thermal expansion(CTE) and Young's modulus on reliability of FC assembly under thermal cycling was investigated. For parametric study for optimal design of underfill, finite element analyses(FEA) were performed for seven different CTEs and five different Young's modulus. The results show that the concentrated maximum stress decreases as Young's modulus of underfill increases and the CTE of underfill decreases.

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Analyses of Influence of Frictional Heat on the Contact Stress of High-speed Micro-gears

  • Kim, Cheol;Kim, Hyeong-Seok
    • Composites Research
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    • v.28 no.4
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    • pp.244-248
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    • 2015
  • When a small gear rotates at a very high speed over 40,000 rpm, frictional heat is generated on the gear surfaces. Thermal deformations and stresses arising from frictional heat may lower the efficiency and fatigue life of the high-speed gear. Especially, such frictional heat has much stronger effects on the performance of millimeter-sized high-speed gears used for surgical and dental hand-pieces, due to a small surface area. An analytical equation was derived to calculate frictional temperature on a mating gear surface and conduction heat transfer analysis was performed. Thermal deformation and contact stresses were then calculated using FEM for gears used for medical hand-pieces. The contact stresses of the meshed gear and pinion increase by 19.4% and 16.4%, respectively, when the frictional thermal deformations are considered.

The Characteristics of Bioclimatic Types According to Annual Cumulative Temperature-Humidity Index in South Korea (남한의 연 누적 온습도 지수에 따른 생리기후유형의 특성)

  • Kang, Chul-Sung
    • Journal of the Korean Geographical Society
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    • v.43 no.3
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    • pp.312-323
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    • 2008
  • The purpose of this paper is to analyze thermal sensation which is measured by human physioclimatic reactions in South Korea. Relationships between Temperature-Humidity Index(THI) and human thermal sensation scale are derived from a questionnaire, which investigates degree of volunteer's thermal sensation with respect to each biometeorological condition. Analyses of these empirical relationships make it possible to calculate thermal sensational indices and to classify bioclimatic types for individual weather stations based on long-term(1971-2000) averages of monthly temperature and humidity data. A generalized annual physioclimatic maps for each Annual Cumulative Thermal Sensation Index for the 68 stations are constructed to show men tend to feel in various areas. The Monthly thermal sensations are affected by latitude, altitude, orographic effects and systems of airmasses. The Annual Cumulative Thermal sensations are increasing towards northern areas and inland, and that the major factors are largely derived from cold stress in winter. The Annual Physioclimatic Types are grouped 8 climatic types(M, ES, M-ES, M-S, W-ES, C-ES, C-M, C-M-ES) according to climatic stress. Results of this study can be applied for evaluation of thermal environment in our daily activities, and for searching relevant sports training-sites, climatherapy etc.

Reliability and Degradation Mechanism of White GaN-Based Light-Emitting Diodes

  • Kim, Hyeon-Su;Jeong, Eun-Jin
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2011.05a
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    • pp.22.2-22.2
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    • 2011
  • Reliability and degradation mechanism of conventional phosphor-converted white GaN-based light-emitting diodes (LEDs) were investigated. Under electro-thermal stress condition, the optical output degraded rapidly at the initial stress time accompanied by the change of chromatic properties. This could be attributed to the optical degradation of packaged materials, in particular, the browning of encapsulants and the darkening of reflective packages. At longer stress times, the optical output gradually decreased according to the degree of the reverse leakage currents, namely, the generation ofnonradiative recombination defects. This indicates that the optical degradation of white LEDs are dominated by the darkening of packaged materials and the generation of defects depending on the injection current and ambient temperatures. Using analyses of electroluminescence spectra, optical microscopy, electrical, optical, and thermal properties, optical degradations of white LEDs are discussed.

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Crack Growth Analysis of Dissimilar Metal Weld using a Numerical Method (수치해석방법을 이용한 이종금속용접부에서의 균열성장해석)

  • Kim, Sang-Chul;Kim, Maan-Won
    • Journal of Welding and Joining
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    • v.28 no.1
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    • pp.100-106
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    • 2010
  • In this paper crack propagation analyses in the dissimilar metal weldment of a nozzle were performed using a finite element alternating method (FEAM). A two-dimensional axisymmetric finite element nozzle model was prepared and welding simulation including the thermal heat transfer analysis and the thermal stress analysis was performed. Initial cracks were inserted at weld and heat affected zone in the finite element model which has welding residual stress distribution obtained from the welding simulation. To calculate crack propagation trajectories of these cracks, a new fatigue crack evaluation module was developed in addition to the previous FEAM program. With the new FEAM fatigue crack evaluation module, crack propagation trajectory and crack growth time were calculated automatically and effectively.

FATIGUE ANALYSIS OF A REACTOR PRESSURE VESSEL FOR SMART

  • Jhung, Myung-Jo
    • Nuclear Engineering and Technology
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    • v.44 no.6
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    • pp.683-688
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    • 2012
  • The structural integrity of mechanical components during several transients should be assured in the design stage. This requires a fatigue analysis including thermal and stress analyses. As an example, this study performs a fatigue analysis of the reactor pressure vessel of SMART during arbitrary transients. Using heat transfer coefficients determined based on the operating environments, a transient thermal analysis is performed and the results are applied to a finite element model along with the pressure to calculate the stresses. The total stress intensity range and cumulative fatigue usage factor are investigated to determine the adequacy of the design.