• 제목/요약/키워드: Thermal Fatigue

검색결과 572건 처리시간 0.028초

열차폐 코팅층의 고온 열충격 시험후 ECT를 이용한 결함 평가 (Evaluation of Defects of Thermal Barrier Coatings by Thermal Shock Test Using Eddy Current Testing)

  • 허태훈;조윤호;이준현;오정석;이구현
    • 비파괴검사학회지
    • /
    • 제29권5호
    • /
    • pp.450-457
    • /
    • 2009
  • 열차폐 코팅 시편에 대하여 열충격을 주기적으로 가한 후 발생하는 결함을 관찰하였다. 실험에 사용 된 열차폐 코팅 시편은 인코넬-738로 제작된 모재 위에 CoNiCrAlY 본드 코팅층과 $ZrO_2-8wt%Y_2O_3$ 세라믹탑 코팅층이 플라즈마 용사 방법으로 올려진 형태로 되어있다. 열충격 시험은 $1000^{\circ}C$의 고온으로 가열했다가 상온으로 급격하게 냉각시키는 가혹한 조건으로 실행되었고, 사이클 수가 증가함에 따라 열충격의 피로도 또한 증가하였다. 시험후 시편 내부의 미세 조직 변화와 결함을 전자현미경으로 관찰하고, 시편의 기계적인 특성을 측정하여 그 변화 양상을 살펴보았다. 열충격 주기실험후 본드 코팅층과 세라믹 탑 코팅층 사이에 발생하는 TGO 산화물층에 대한 변화 양상과 이에 대한 와전류 신호를 측정하여 TGO층 성장 거동의 비파괴적인 평가를 위한 실험을 진행하였다. 본 연구를 통하여 마이크로 단위의 TGO층에 대한 와전류검사의 적용 가능성을 확인하고 열차폐 코팅의 수명을 예측할 수 있는 가능성을 제시하였다.

고온로 설계 적합성평가 프로그램 개발 (Development of Web-based Design Compatibility Assessment Program for High Temperature Reactor)

  • 조두호;서한범;최재붕;허남수;최영환
    • 한국압력기기공학회 논문집
    • /
    • 제9권1호
    • /
    • pp.48-55
    • /
    • 2013
  • In this paper, W-DCAP-HTR(Web-based Design Compatibility Assessment Program for High Temperature Reactor) which will be used to check the design criteria for high temperature reactor is newly proposed. To do this, the assessment procedure of the ASME Sec.III Div.5 such as time-dependent primary stress limit, accumulated inelastic strain, and creep-fatigue damage evaluation were investigated. Furthermore, the trend of candidate materials for high temperature reactor was also reviewed. Then, all assessment procedures for high temperature reactor have been computerized to enhance the efficiency and to reduce the possibility of human error during calculating procedure by hand calculation. It can be directly conducted by adopting the actual thermal and structural analysis results. The validation of W-DCAP-HTR has been demonstrated by benchmark analysis.

PGSFR 소듐냉각고속로 원자로용기 설계 및 구조건전성 평가 (Structural design and integrity evaluations for reactor vessel of PGSFR sodium-cooled fast reactor)

  • 구경회;김성균
    • 한국압력기기공학회 논문집
    • /
    • 제12권1호
    • /
    • pp.70-77
    • /
    • 2016
  • In this paper, the structural design and integrity evaluations for a reactor vessel of PGSFR sodium-cooled fast reactor(150MWe) are carried out in compliance with ASME BPV III, Division 5 Subsection HB. The reactor vessel is designed with a direct contact of primary sodium coolant to its inner surface and has a double vessel concept enclosing by containment vessel. To assure the structural integrity for 60 years design lifetime and elevated operating temperature of $545^{\circ}C$, which can invoke creep and creep-fatigue damage, the structural integrity evaluations are carried out in compliance with the ASME code rules. The design loads considered in this evaluations are primary loads and operation thermal cycling loads of normal heat-up and cool-down. From the evaluations, the PGSFR reactor vessel satisfies the ASME code limits but it was found that there is a little design margin of creep damage for inner surface at the region of cold pool free surface.

Structural Design and Experimental Investigation of A Medium Scale Composite Wind Turbine Blade Considering Fatigue life

  • Kong, C.D.;Bang, J.H.;Jeong, J.C.
    • 한국추진공학회:학술대회논문집
    • /
    • 한국추진공학회 2002년도 제18회 학술발표대회 논문초록집
    • /
    • pp.88-89
    • /
    • 2002
  • The aims of this study is to realize the structural design for development of a medium scale E-glass/epoxy composite wind turbine blade for a 750KW class horizontal axis wind turbine system. In this study, the various load cases specified by the IEC61400-1 international specification and GL Regulations for the wind energy conversion system were considered, and a specific composite structure configuration which can effectively endure various loads such as aerodynamic and centrifugal loads, loads due to accumulation of ice, hygro-thermal and mechanical loads was proposed. In order to evaluate the structure, the structural analysis for the composite wind turbine blade were peformed using tile finite element method(FEM). In the structural design, the acceptable blade structural configuration was determined through the parametric studies, and the most dominant design parameters were confirmed. In the stress analysis using the FEM, it was confirmed that the blade structure was safe and stable in any various load cases Moreover the safety of the blade root joint with insert bolts, newly devised in this study, was checked against the design fond and the fatigue.

  • PDF

원자로용기 건전성평가를 위한 RVIES 시스템의 개발 (Development of a RVIES Syetem for Reactor Vessel Integrity Evaluation)

  • 이택진;최재붕;김영진;박윤원;정명조
    • 대한기계학회논문집A
    • /
    • 제24권8호
    • /
    • pp.2083-2090
    • /
    • 2000
  • In order to manage nuclear power plants safely and cost effectively, it is necessary to develop integrity evaluation methodologies for the main components. Recently, the integrity evaluation techniques were broadly studied regarding the license renewal of nuclear power plants which were approaching their design lives. Since the integrity evaluation process requires special knowledges and complicated calculation procedures, it has been allowed only to experts in the specified area. In this paper, an integrity evaluation system for reactor pressure vessel was developed. RVIES(Reactor Vessel Integrity Evaluation System) provides four specific integrity evaluation procedures covering PTS(Pressurized Thermal Shock) analysis, P-T(Pressure-Temperature) limit curve generation, USE(Upper Shelf Energy) analysis and Fatigue analysis. Each module was verified by comparing with published results.

철도차량 차륜의 기계적 특성 및 잔류응력평가 (Evaluation of Mechanical Characteristic and Residual Stress for Railway Wheel)

  • 서정원;권석진;이동형;전홍규;박찬경
    • 한국정밀공학회지
    • /
    • 제31권9호
    • /
    • pp.783-790
    • /
    • 2014
  • Railway wheels and axles are the most critical parts of the railway rolling stock. The wheel carry axle loads and guide the vehicles on the track. Therefore, the contact surface of wheel are subjected to wear and fatigue process. The wheel damage can be divided into three types; wear, contact fatigue failure and thermal crack due to braking. Therefore, in the contact surface between the wheel and the rail, the materials are heat treated to have a specific hardness. The manufacturing quality of the wheel have a considerable influence on the formation of tread wear and damage. Also, the residual stress on wheel is formed during the manufacturing process is one of the main sources of the damage. In this paper, the mechanical characteristic and the residual stress according to wheel material have been evaluated by applying finite element analysis and conducting mechanical tests.

SM45G강의 열처리변형 제어를 위한 냉각매질의 특성 (Characteristic of Refrigerant for Heat-treatment Deformation Control of SM45C Steel)

  • 류성기;남태현;안민주;박중학
    • 열처리공학회지
    • /
    • 제13권5호
    • /
    • pp.330-336
    • /
    • 2000
  • This study deals with the characteristic of refrigerant for heat-treatment deformation control of SM45C steel. The control of heat-treatment deformation must need the progress of production parts for a landing gear. Most of the deformation is occurred on unequal cooling. The unequal cooling is occurred by a property of quenching refrigeration. When a heated metal is deposited in the refrigeration, the cooling speed is so slow in early period of cooling because of occurring a steam-curtain. After more cooling, the steam-curtain is destroyed. In this progress, the cooling speed is very fast. The object of this study is to control the deformation of heat-treatment for landing gear by improving the conditions of quenching. The cooling curves and cooling rates of water, oil and polymer solution are obtained and illustrated. From the characteristics of the quenching refrigerant, the effects of heat-treatments on thermal deformation and fatigue strength are also investigated.

  • PDF

화력발전용 증기터빈 밸브 케이싱의 수명 설계를 위한 최대허용온도차 계산 (Calculation of Maximum Allowabel Temperature Difference for Life Design of Valve Casings for Steam Turbines of Fossil Power Plants)

  • 하준욱;김태완;이부윤
    • 한국정밀공학회지
    • /
    • 제16권8호
    • /
    • pp.46-52
    • /
    • 1999
  • Large valves for steam turbines of fossil power plants are exposed to a severe mechanical and thermal loading resulting from steam with high pressure and high temperature. Valve casings are designed to withstand such a loading. During the operation of a plant, temperatures at inner and outer surface of the casings are measured and steam flow is controlled so that the measured difference is lower than the maximum allowable value determined in the design stage. In this paper, a method is presented to calculate the maximum allowable temperature difference at the inner and outer surface of valve casings for steam turbines of fossil power plants. The finite element method is used to analyze distribution of temperature and stresses of a casing under the operating condition. Low cycle fatigue and creep rupture are taken into consideration to determine the maximum allowable temperature difference. The method can be usefully applied in the design stage of the large valves for the steam turbines, contributing to safe and reliable operation of the fossil power plants.

  • PDF

MOD법을 이용 제조한 $Bi_{3.25}Nd_{0.75}Ti_{3}O_{12}$ 박막의 열처리 온도에 따른 전기적 특성 (Electrical Characteristics of $Bi_{3.25}Nd_{0.75}Ti_{3}O_{12}$ Thin Films Prepared by MOD Process Depending on Annealing Temperatures)

  • 김기범;장건익
    • 한국전기전자재료학회:학술대회논문집
    • /
    • 한국전기전자재료학회 2002년도 추계학술대회 논문집 Vol.15
    • /
    • pp.346-349
    • /
    • 2002
  • Ferroelectric $Bi_{4-x}Nd_{x}Ti_{3}O_{12}(BNdT)$ thin films with the composition(x=0.75) were prepared on $Pt/Ti/SiO_{2}/Si(100)$ substrate by metal-organic deposition. The films were annealed by various temperatures from 550 to $650^{\circ}C$ and then the electrical and structural characteristics of BNdT films were investigated for the application of FRAM. Electrical properties such as dielectirc constant, 2Pr and capacitance were quite dependent on the thermal heat treatment. The measured 2Pr value on the BNdT capacitor annealed at $650^{\circ}C$ was $56{\mu}C/cm^{2}$ at an applied voltage of 5V. In fatigue characteristics value remained costant up to $8{\times}10^{10}$ read/write switching cycles at a frequency of 1Mhz regardless of annealing temperatures.

  • PDF

MOD법을 이용 제조한 Bi3.25Nd0.75Ti3O12 강유전 박막의 열처리 온도에 따른 전기적 특성 (Electrical Characteristics of Bi3.25Nd0.75Ti3O12 Ferroelectric Thin Films Prepared by MOD Process Depending on Annealing Temperatures)

  • 김기범;장건익
    • 한국전기전자재료학회논문지
    • /
    • 제16권7호
    • /
    • pp.599-603
    • /
    • 2003
  • Ferroelectric B $i_4$$_{-x}$N $d_{x}$ $Ti_3$ $O_{12}$ (BNdT) thin films with the composition(x=0.75) were prepared on Pt/Ti/ $SiO_2$(100) substrate by metal-organic deposition. The films were annealed by various temperatures from 550 to $650^{\circ}C$ and then the electrical and structural characteristics of BNdT films were investigated for the application of FRAM. Electrical properties such as dielectric constant, 2Pr and capacitance were quite dependent on the thermal heat treatment. The measured 2Pr value on the BNdT capacitor annealed at $650^{\circ}C$ was 56$\mu$C/$\textrm{cm}^2$ at an applied voltage of 5V. In fatigue characteristics value remained constant up to 8$\times$10$^{10}$ read/write switching cycles at a frequency of 1Mhz regardless of annealing temperatures.