• Title/Summary/Keyword: Thermal Fatigue

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Lead-free Solder Alloys (무연솔더합금)

  • 이호영
    • Journal of the Korean institute of surface engineering
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    • v.35 no.4
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    • pp.218-231
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    • 2002
  • As the environmental regulation worldwide emerges, most notably in Europe and Japan, the elimination of Pb usage in electronic assemblies has been an important issue for microelectronics assembly due to the inherent toxicity of Pb. This has provided an impetus towards the development of Pb-free solders. A major factor affecting alloy selection is the melting point, since this will have a major impact on the other polymeric materials used in microelectronic assembly and encapsulation. Other important manufacturing issues are cost, availability, and wetting characteristics. Reliability related properties include mechanical strength, fatigue resistance, coefficient of thermal expansion and reactivity with substrate. In this article, Pb-free solder alloys have been proposed so far have been reviewed and are summarized.

Durability Test for the Expansion Joint of High-Speed Railway Bridge (고속철도 교량 신축이음장치의 내구성 실험)

  • 김병석;곽종원;신호상;김영진;박성용;장익순
    • Proceedings of the Korea Concrete Institute Conference
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    • 1998.10b
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    • pp.894-899
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    • 1998
  • To absorb the deformation of live load, thermal gradient, shrinkage and creep in bridge structures and general structures, expansion joint has to be established. Especially expansion joint for high-speed railway bridge has to accomodate the static and dynamic forces and it not only has the durability of itself but also maintain the durability of structure by preventing the leakage of water. The actual used product of expansion joint for high-speed railway bridge is only ones made in France, Germany and Japan. In this study, the development process and test results of developed expansion joint are introduced which has the functional operation and durability enough to apply to high-speed railway bridges, roadway bridges and general structures. The tests consist of fatigue-durability test of 3 million times by high-speed rail load, leakage test and jack-up test for verifying the possibility of exchanging it. The performance of developed expansion joint satisfy the specification of Korea High Speed Rail Construction authority.

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Solid Modeling of UBM and IMC Layers in Flip Chip Packages (플립칩 패키지에서 UBM 및 IMC 층의 형상 모델링)

  • Shin, Ki-Hoon;Kim, Joo-Han
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.6
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    • pp.181-186
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    • 2007
  • UBM (Under Bump Metallurgy) of flip chip assemblies consists of several layers such as the solder wetting, the diffusion barrier, and the adhesion layers. In addition, IMC layers are formed between the solder wetting layers (e.g. Cu, Ni) and the solder. The primary failure mechanism of the solder joints in flip chips is widely known as the fatigue failure caused by thermal fatigues or electromigration damages. Sometimes, the premature brittle failure occurs in the IMC layers. However, these phenomena have thus far been viewed from only experimental investigations. In this sense, this paper presents a method for solid modeling of IMC layers in flip chip assemblies, thus providing a pre-processing tool for finite element analysis to simulate the IMC failure mechanism. The proposed modeling method is CSG-based and can also be applied to the modeling of UBM structure in flip chip assemblies. This is done by performing Boolean operations according to the actual sequences of fabrication processes

A Case Study for Improving the Manufacturing Process of Composite Main Wing for Small Aircraft (소형 항공기 주익 복합재료 적용 사례 분석을 통한 개선 방향 연구)

  • Cho, Il-Ryun
    • Journal of the Korean Society for Aviation and Aeronautics
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    • v.23 no.1
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    • pp.96-102
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    • 2015
  • Composite materials are widely used as structural materials for manufacturing an aircraft, due to their : low weight, low thermal expansion coefficient, production efficiency, anisotropy, corrosion resistance and long fatigue life. The range of using composite materials has been extended from the fuselage and the wings to the entire aircraft structure. In this paper, by analyzing the problems which were generated while designing and fabricating aircraft structures using composite materials, the differences between metallic structures and composite structures are described. In addition, the methodological improvement directions on design and fabricating are described.

Method of Predicting Thermal Fatigue Life of LED Traffic Signal Module (LED식 신호등의 열피로 수명의 예측법)

  • Park, Tae-Keun;Kim, Jin-Sun;Jung, Hee-Suk;Kim, Jung-Soo;Kim, Do-Hyong;Lee, Young-Joo
    • Proceedings of the Korean Institute of IIIuminating and Electrical Installation Engineers Conference
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    • 2006.05a
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    • pp.20-24
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    • 2006
  • In this paper we investigated the method of examining the accelerated life test on LED traffic signal module by the temperature. The longevity presumption of the LED type signal light by a general heat cycle test used and executed cycle when it was done to longevity by the heat cycle test number and the acceleration factor of a real system requirements of this heat cycle test. Therefore, it reports on the introduction of the acceleration type from which the LED traffic signal module is done here to clarify the above-mentioned acceleration factor with the object and the acceleration factor is requested the test atmosphere actually in the system requirements.

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A Study on the Reheat Crack around Welded Joint of Pressusre Vessel with 21/4Cr-1Mo Steel (21/4Cr-1Mo강 압력용기 Nozzle 용접이음부의 재열균열에 관한 연구)

  • Bang, Han Seo;Kim, Jong Myeong
    • Journal of Welding and Joining
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    • v.18 no.2
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    • pp.227-227
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    • 2000
  • Pressure vessels usually consist of main body and pipes which are connected with the main body. And as joining method of such main body and pipes, welding is carried out. After welding, welding residual stresses inevitably occur around welded joints. As residual stresses act harmfully on fatigue strength, corrosion and buckling strength of structure, PWHT is carried out for the purpose of removing the residual stress. But, during PWHT process, 2 ¼Cr-1Mo steels are frequently apt to generate reheat crack. For this reason, it is strongly needed to analyze and examine the mechanical behavior of welded joints before and after PWHT process. So, in this study, welded nozzle parts of pressure vessel where reheat cracks frequently occur are selected for examining the mechanism of crack-occurrence. (Received December 2, 1999)

A Study on the Reheat Crack around Welded Joint of Pressure Vessel with $2\frac{1}{4}Cr-1Mo$ Steel ($2\frac{1}{4}Cr-1Mo$강 압력용기 Nozzle 용접이음부의 재열균열에 관한 연구)

  • 방한서;김종명
    • Journal of Welding and Joining
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    • v.18 no.2
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    • pp.100-104
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    • 2000
  • Pressure vessels usually consist of main body and pipes which are connected with the main body. And as joining method of such main body and pipes, welding is carried out. After welding, welding residual stresses inevitably occur around welded joints. As residual stresses act harmfully on fatigue strength, corrosion and buckling strength of structure, PWHT is carried out for the purpose of removing the residual stress. But, during PWHT process, $2\frac{1}{4}Cr-1Mo$ steels are frequently apt to generate reheat crack. For this reason, it is strongly needed to analyze and examine the mechanical behavior of welded joints before and after PWHT process. So, in this study, welded nozzle parts of pressure vessel where reheat cracks frequently occur are selected for examining the mechanism of crack-occurrence.

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고속철도 교량 신축이음장치의 내구성 실험

  • 김병석;곽종원;신호상;김영진;박성용;장익순
    • Proceedings of the KSR Conference
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    • 1998.11a
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    • pp.24-29
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    • 1998
  • To absorb the deformation of ,external live load, thermal gradient, shrinkage and creep in bridge structures and general structures, expansion joint has to be established. Especially expansion joint for high-speed railway bridge has to accomodate the static and dynamic forces and it not only has the durability of itself but also maintain the durability of structure by preventing the leakage of water. The actual used product of expansion joint for high-speed railway bridge is only ones made in France, Germany and Japan. In this study, the development process and test results of developed expansion joint are introduced which has the functional operation and durability enough to apply to high-speed railway bridges, roadway bridges and general structures. The tests consist of fatigue-durability test of 3 million times by high-speed rail load, leakage test and jack-up test for verifying the possibility of exchanging it. The performance of developed expansion joint satisfy the specification of Korea High Speed Rail Construction Authority.

  • PDF

Effect of temperature on service life of flexible pavement using finite element analysis

  • Amin Hamdi
    • Geomechanics and Engineering
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    • v.32 no.5
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    • pp.513-521
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    • 2023
  • Temperature is one of the most critical elements that influence the rutting and fatigue resistance of flexible pavements. Particularly in extreme hot regions in Saudi Arabia, high temperature would significantly reduce the rutting resistance of flexible pavements leading to reduction of pavement service life. Due to the impacts of global warming, average temperature in Saudi Arabia is expected to further increase by about 4℃ by the end of the 21st century. The substantial increase in average temperature will elevate the expected pavement maintenance and rehabilitation cost. This paper analyzes the structural effects of temperature on pavement using layered elastic analysis based on finite element techniques. The research team calculated the potential loss of pavement service life due to the projected temperature increase and climate change. The paper also analyzed potential impact of using carbon waste in asphalt concrete to tackle the derogatory impacts of temperature rise.

Mechanical Stability Analysis of PCB and Component for Launch and On-orbit Environment based on Fatigue Failure Theory and FEM (피로파괴 이론과 FEM에 기초한 발사 및 궤도 환경에서의 기판 및 소자의 구조건전성 분석)

  • Jeong, Suk-Yong;Oh, Hyun-Ung;Lee, Kyung-Joo;Kim, Byoung-Soo
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.39 no.10
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    • pp.952-958
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    • 2011
  • On-board IR calibration device has been developed for calibration of spaceborne image sensor. It is composed of a blackbody to provide two different radiance temperatures, tilt mirror with a function of stow and deploy to view the blackbody during the calibration and on-board calibration control unit to control the function of the blackbody and tilt mirror. In this paper, to guarantee the structural safety of the unit, the structural and thermal analysis including a thermo-elastic analysis for verifying structural safety on the soldered part of chips have been performed. In addition, safety margin of the chips on the PCB obtained from the conventional analytical method has been compared to the results from the FEM analysis.