• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 1999년도 추계학술대회 논문집 - 한국공작기계학회
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• pp.345-350
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• 1999

The effectiveness of software error compensation for thermally induced machine tool errors relies on the prediction accuracy of the pre-established thermal error models. The selection of optimal sensor locations is the most important in establishing these empirical models. In this paper, a methodology for the selection of optimal sensor locations is proposed to establish a robust linear model which is not subjected to collinearity. Correlation coefficient and time delay are used as thermal parameters for optimal sensor location. Firstly, thermal deformation and temperatures are measured with machine tools being excited by sinusoidal heat input. And then, after correlation coefficient and time delays are calculated from the measured data, the optimal sensor location is selected through hard c-means clustering and sequential selection method. The validity of the proposed methodology is verified through the estimation of thermal expansion along Z-axis by spindle rotation.

• 한국태양에너지학회 논문집
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• 제29권6호
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• pp.22-31
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• 2009

Canting is the optical alignment of mirror facets of heliostat such that the heliostat could focus the energy as a unit concentrator. Canting could improve the optical performance of heliostat and thus improves the efficiency of heliostat and ultimately improves the efficiency of the solar thermal power plant. This study discusses the effect of mirror canting, especially off-axis canting, used to compensate the sun tracking error caused by the heliostat geometrical errors. We first show that the canting could compensate the sun tracking error caused by the heliostat geometrical errors. Then we show that the proper canting time could exist, depending on the heliostat location. Finally we show how much the sun tracking performance could be improved by canting, by providing RMS sun tracking error. The limitation and caution of using canting to improve the sun tracking performance are also discussed.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 1997년도 추계학술대회 논문집
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• pp.31-36
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• 1997

Thermal expansion of the ball screw in semi-closed loop type CNC Lathe directly affects the position precision along the travel axis. In this paper, the thermal displacement of the ball screw is estimated by using macro variables. The estimated displacements of the ball screw are managed by calculating the interval of pitch error rate in the NC. The thermal behaviour of the ball screw of the CNC Lathe, under the constant operating conditions, was measured to examine the effectiveness of this compensation method. The results showed that thermal displacement of the ball screw could be maintained its accuracy better than 6${\mu}{\textrm}{m}$ while applying this method.

• 한국생산제조학회지
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• 제8권1호
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• pp.45-51
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• 1999

Thermal expansion of the ball screw can directly affect the accuracy of positioning along the travel axis in the semi-closed loop type CNC Lathe. In this paper, use of MACRO variables can make the thermal displacement of the ball screw estimated. Also, the estimated displacements of the ball screw are controlled by calculating the interval of pitch error rate in the Numerical Control(NC). Under the constant operating conditions, the thermal expansion of the ball screw was measured to confirm the effectiveness of the compensation method in the CNC Lathe. By using this method the results show that the thermal displacement of the ball screw could be reduced to 20% compared with ordinary method.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2012년도 추계학술대회 논문집
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• pp.313-314
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• 2012

• 센서학회지
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• 제4권1호
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• pp.21-28
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• 1995

$1000^{\circ}C$까지 비직선 특성을 보상할 수 있는 휴대용 K형 열전대 온도계를 설계 및 제작하였다. 열전대를 이용한 온도계에서 해결해야 할 문제는 비선형특성 보상과 기준점 보상이다. 열전대의 비선형특성은 EPROM을 사용하여 보상하였으며, 기준점 보상은 집적 소자 AD595A를 사용하여 수행하였다. 비선형 특성을 보상하기 전에는 $876^{\circ}C$에서 최대 $23.6^{\circ}C$(2.69%)의 오차가 있었으나, 제작된 휴대용 K형 열전대 온도계로 측정한 결과는 전체 온도 범위 내에서 ${\pm}2^{\circ}C$(0.2%)의 오차 특성을 가진다. 이런 특성은 K형 열전대를 사용하여 측정할 수 있는 상용한도 $1000^{\circ}C$ 범위에서 온도센서의 정밀도 규격을 만족한다. 그러므로 제작된 휴대용 K형 열전대 온도계는 넓은 온도 측정에 비교적 정확하게 사용할 수 있다. 그리고 이러한 비선형 특성을 보상하는 기법은 다른 종류의 온도센서의 보상에 적용할 수 있다.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1994년도 추계학술대회 논문집
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• pp.748-754
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• 1994

This paper deals with a geometric error simulator, measurement and inspection of workpiece errors on the machine tools, and identification and compensation methodology of thermal errors in machining centers. In order to raise the machining accuracy of workpieces a measurement and inspection system on the machine tool is developed. By using MPPGT module Manual and CNC type CMMs are realized on the machining centers. To compensate for geometric and thermal deformation errors of machining centers, a real time and an off line geometric adaptive control system were developed on the machining centers. A vertical and a horizontal machining center equipped with FANUC 0MC were used for experiments. Performance of the systems were confirmed with a large amount of experiment.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2002년도 추계학술대회 논문집
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• pp.366-370
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• 2002

A kinematic ball bar measurement system can analyze the various errors of a machine tool easily and rapidly in a procedure and can measure many types of equipment such as chip mounter, PCB router, precision stage, etc. In this paper, the thermally induced errors are loused among various errors of a chip mounter because it affects the accuracy of the machine very much. Linear regression technique is adapted for the thermal error modeling. While the measurement and calibration of a chip mounter is difficult in general, this developed system is not only easy to apply for it but also improves the accuracy by 4 times or more.

• 대한기계학회논문집A
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• 제28권7호
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• pp.986-991
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• 2004

For volumetric error measurement and calibration for machine tools, manufacturing machine or coordinate measuring machine (CMM), are studied using a Ball-bar artifact. A design of the Ball-bar is suggested manufactured by Invar, which is a low thermal expansion material, and precision steel balls. The uncertainty for the artifact method is discussed. A method of the Ball-bar artifact for obtaining 3-D position errors in CMM is proposed. The method of error vector measurement is shown using the Ball-bar artifact. Finally, the volumetric error is calculated from the error vectors and it can be used for Pitch error compensation in conventional NC machine and 3-D position Error map for calibration of NC machine tools.

• 제어로봇시스템학회논문지
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• 제16권7호
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• pp.711-719
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• 2010

Heliostat, as a concentrator reflecting the incident solar energy to the receiver located at the tower, is the most important system in the tower-type solar thermal power plant, since it determines the efficiency and performance of solar thermal plower plant. Thus, a good sun tracking ability as well as its good optical property are required. In this paper, we propose a method to compensate the heliostat sun tracking error. We first model the sun tracking error, which could be measured using BCS (Beam Characterization System), by multilayered neural network. Then the extended Kalman filter was employed to train the neural network. Finally the model is used to compensate the sun tracking errors. Simulated result shows that the method proposed in this paper improve the heliostat sun tracking performance dramatically. It also shows that the training of neural network by the extended Kalman filter provides faster convergence property, more accurate estimation and higher measurement noise rejection ability compared with the other training methods like gradient descent method.