• 제목/요약/키워드: Thermal Deformation Analysis

검색결과 740건 처리시간 0.025초

Low Temperature δ-Precipitation of Inconel 718 Alloy Wire during Cold Drawing (인코넬 718합금 선재의 냉간 인발시 δ 상 저온 석출 현상 연구)

  • Park, Jae Man;Kim, Yong Hwan;Jang, Heui Un;Chung, Won Sub
    • Korean Journal of Metals and Materials
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    • 제50권7호
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    • pp.511-516
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    • 2012
  • Low temperature ${\delta}$-precipitation phenomenon below 2-step aging ($718^{\circ}C$, $8hr+621^{\circ}C$, 8 hr) temperature of cold drawn Inconel 718 alloy wire was investigated. The investigation was carried out on wires with a cold drawn ratio of 0, 20, 50 and 70% using OM, SEM, XRD, TEM, and DSC. In microstructures of 50 and 70% drawn wire, many precipitates were found along the grain boundaries and the twin boundaries in deformation band. From the results of the XRD and TEM analysis, the precipitates were identified as plate-like ${\delta}$-phase. From the results of the DSC analysis, it was also found that a temperature of ${\delta}$-precipitation decreases with an increase of the cold drawn ratio. We concluded that cold drawing of inconel 718 wire promotes the ${\delta}$-precipitation, and under the condition of a high drawing ratio, the ${\delta}$-phase could be precipitated at a temperature below the aging temperature ($718^{\circ}C$).

Mechanical behavior test and analysis of HEH sandwich external wall panel

  • Wu, Xiangguo;Zhang, Xuesen;Tao, Xiaokun;Yang, Ming;Yu, Qun;Qiu, Faqiang
    • Advances in concrete construction
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    • 제13권 2호
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    • pp.153-162
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    • 2022
  • Prefabricated exterior wall panel is the main non-load-bearing component of assembly building, which affects the comprehensive performance of thermal insulation and durability of the building. It is of great significance to develop new prefabricated exterior wall panel with durable and lightweight characteristics for the development of energy-saving and assembly building. In the prefabricated sandwich insulation hanging wall panel, the selection of material for the outer layer and the arrangement of the connector of the inner and outer wall layers affect the mechanical performance and durability of the wall panels. In this paper, high performance cement-based composites (HPFRC) are used in the outer layer of the new type wall panel. FRP bars are used as the interface connector. Through experiments and analysis, the influence of the arrangement of connectors on the mechanical behaviors of thin-walled composite wall panel and the panel with window openings under two working conditions are investigated. The failure modes and the role of connectors of thin-walled composite wallboard are analyzed. The influence of the thickness of the wall layer and their combination on the strain growth of the control section, the initial crack resistance, the ultimate bearing capacity and the deformation of the wall panels are analyzed. The research work provides a technical reference for the engineering design of the light-weight thin-walled and durable composite sandwich wall panel.

Optimal flammability and thermal buckling resistance of eco-friendly abaca fiber/ polypropylene/egg shell powder/halloysite nanotubes composites

  • Saeed Kamarian;Reza Barbaz-Isfahani;Thanh Mai Nguyen Tran;Jung-Il Song
    • Advances in nano research
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    • 제16권2호
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    • pp.127-140
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    • 2024
  • Upon direct/indirect exposure to flame or heat, composite structures may burn or thermally buckle. This issue becomes more important in the natural fiber-based composite structures with higher flammability and lower mechanical properties. The main goal of the present study was to obtain an optimal eco-friendly composite system with low flammability and high thermal buckling resistance. The studied composite consisted of polypropylene (PP) and short abaca fiber (AF) with eggshell powder (ESP) and halloysite clay nanotubes (HNTs) additives. An optimal base composite, consisting of 30 wt.% AF and 70 wt.% PP, abbreviated as OAP, was initially introduced based on burning rate (BR) and the Young's modulus determined by horizontal burning test (HBT) and tensile test, respectively. The effects of adding ESP to the base composite were then investigated with the same experimental tests. The results indicated that though the BR significantly decreased with the increase of ESP content up to 6 wt.%, it had a very destructive influence on the stiffness of the composite. To compensate for the damaging effect of ESP, small amount of HNT was used. The performance of OAP composite with 6 wt.% ESP and 3 wt.% HNT (OAPEH) was explored by conducting HBT, cone calorimeter test (CCT) and tensile test. The experimental results indicated a 9~23 % reduction in almost all flammability parameters such as heat release rate (HRR), total heat released (THR), maximum average rate of heat emission (MARHE), total smoke released (TSR), total smoke production (TSP), and mass loss (ML) during combustion. Furthermore, the combination of 6 wt.% ESP and 3 wt.% HNT reduced the stiffness of OAP to an insignificant amount by maximum 3%. Moreover, the char residue analysis revealed the distinct differences in the formation of char between AF/PP and AF/PP/ESP/HNT composites. Afterward, dilatometry test was carried out to examine the coefficient of thermal expansion (CTE) of OAP and OAPEH samples. The obtained results showed that the CTE of OAPEH composite was about 18% less than that of OAP. Finally, a theoretical model was used based on first-order shear deformation theory (FSDT) to predict the critical bucking temperatures of the OAP and OAPEH composite plates. It was shown that in the absence of mechanical load, the critical buckling temperatures of OAPEH composite plates were higher than those of OAP composites, such that the difference between the buckling temperatures increased with the increase of thickness. On the contrary, the positive effect of CTE reduction on the buckling temperature decreased by raising the axial compressive mechanical load on the composite plates which can be assigned to the reduction of stiffness after the incorporation of ESP. The results of present study generally stated that a suitable combination of AF, PP, ESP, and HNT can result in a relatively optimal and environmentally friendly composite with proper flame and thermal buckling resistance with no significant decline in the stiffness.

Design of High-precision CTE measurement System for the Structural Materials in Space Applications (우주용 구조 재료의 초정밀 열팽창계수 측정시스템 설계)

  • Kim, Hong-Il;Han, Jae-Hung;Yang, Ho-Soon;Cho, Chang-Rae;Cho, Hyok-Jin;Kim, Hong-Bae
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • 제36권9호
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    • pp.916-922
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    • 2008
  • Structures being used in space environment, should be designed to have minimum CTE(coefficient of thermal expansion) for the dimensional stability. Accurate CTE data of the materials are required to design the space structures consisting of various materials. There are uncertainties in the characteristics of materials even though the same manufacturing processes are applied. Therefore, it is needed to measure the thermal deformation of not only the material specimen but also substructures in simulated space environment, such as high vacuum condition. In this research, therefore, precise CTE measurement system using displacement measuring interferometer and vacuum chamber has been designed with uncertainty analysis of the measurements. This system can be used to measure the CTE of the specimen or thermal expansion of the substructure with varying size up to 50cm in length. To measure the low CTE material, overall uncertainty of this system is expected under 0.01ppm/K.

Thermal stability analysis of solar functionally graded plates on elastic foundation using an efficient hyperbolic shear deformation theory

  • El-Hassar, Sidi Mohamed;Benyoucef, Samir;Heireche, Houari;Tounsi, Abdelouahed
    • Geomechanics and Engineering
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    • 제10권3호
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    • pp.357-386
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    • 2016
  • In this research work, an exact analytical solution for thermal stability of solar functionally graded rectangular plates subjected to uniform, linear and non-linear temperature rises across the thickness direction is developed. It is assumed that the plate rests on two-parameter elastic foundation and its material properties vary through the thickness of the plate as a power function. The neutral surface position for such plate is determined, and the efficient hyperbolic plate theory based on exact neutral surface position is employed to derive the governing stability equations. The displacement field is chosen based on assumptions that the in-plane and transverse displacements consist of bending and shear components, and the shear components of in-plane displacements give rise to the quadratic distribution of transverse shear stress through the thickness in such a way that shear stresses vanish on the plate surfaces. Therefore, there is no need to use shear correction factor. Just four unknown displacement functions are used in the present theory against five unknown displacement functions used in the corresponding ones. The non-linear strain-displacement relations are also taken into consideration. The influences of many plate parameters on buckling temperature difference will be investigated. Numerical results are presented for the present theory, demonstrating its importance and accuracy in comparison to other theories.

Flexural response of steel beams strengthened by fibre-reinforced plastic plate and fire retardant coating at elevated temperatures

  • Ahmed, Alim Al Ayub;Kharnoob, Majid M.;Akhmadeev, Ravil;Sevbitov, Andrei;Jalil, Abduladheem Turki;Kadhim, Mustafa M.;Hansh, Zahra J.;Mustafa, Yasser Fakri;Akhmadullina, Irina
    • Structural Engineering and Mechanics
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    • 제83권4호
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    • pp.551-561
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    • 2022
  • In this paper, the effect of fire conditions according to ISO 834 standard on the behavior of carbon fibre-reinforced plastic (CFRP) reinforced steel beams coated with gypsum-based mortar has been investigated numerically. To study the efficiency of these beams, 3D coupled temperature-displacement finite element analyzes have been conducted. Mechanical and thermal characteristics of three different parts of composite beams, i.e., steel, CFRP plate, and fireproof coating, were considered as a function of temperature. The interaction between steel and CFRP plate has been simulated employing the adhesion model. The effect of temperature, CFRP plate reinforcement, and the fireproof coating thickness on the deformation of the beams have been analyzed. The results showed that within the first 120 min of fire exposure, increasing the thickness of the fireproof coating from 1 mm to 10 mm reduced the maximum temperature of the outer surface of the steel beam from 380℃ to 270℃. This increase in the thickness of the fireproof layer decreased the rate of growth in the temperature of the steel beam by approximately 30%. Besides excellent thermal resistance and gypsum-based mortar, the studied fireproof coating method could provide better fire resistance for steel structures and thus can be applied to building materials.

Prediction of Temperature and Degree of Cure of Carbon Fiber Composites Considering Thermal Chemical Reaction (화학 반응열을 고려한 탄소 섬유 복합재 온도와 경화도 예측)

  • Jae-Woo Yu;Wie-Dae Kim
    • Composites Research
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    • 제36권5호
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    • pp.315-320
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    • 2023
  • In the manufacturing process of thermosetting carbon fiber composite materials using an autoclave, the internal temperature changes according to the set temperature cycle. This temperature change causes the resin in the composite material to cure. Heat is generated through the chemical reaction of the resin, which can result in a difference between the temperature inside the autoclave and the temperature of the composite material. Previous research assumed that the temperatures of the composite material and the autoclave were the same and analyzed to predict the residual stress and thermal deformation after manufacturing. However, these stresses and deformations depend on the temperature and degree of cure of the composite material. Therefore, this study verifies a thermal-chemical model analysis technique that takes into account the heat generated by the chemical reaction of the resin to accurately calculate the temperature and degree of cure. Additionally, case studies were conducted for different thicknesses to investigate whether this model exhibits similar trends across varying thicknesses.

Determination of Inherent Strain Regions to Estimate Plate Deformation by Line Heating (선상가열 판변형 해석을 위한 고유변형도 영역의 결정법)

  • Chang-Doo Jang;Yun-Sok Yun;Dae-Eun Ko;Sung-Choon Moon
    • Journal of the Society of Naval Architects of Korea
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    • 제39권1호
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    • pp.82-89
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    • 2002
  • The inherent strain method is known to be very effective in predicting the plate deformation by line heating. Traditionally the inherent strain regions have been determined from the temperature distribution and the phase transformation regions(Ac3) of welding experiments. Since the phenomena of line heating are similar to those of welding, the experimental results under the same welding conditions have been applied directly to line heating analysis. The results cannot, however, reflect the effect of heating pattern and plate thickness. Besides, water-cooling in the actual heating process can alter the steel's phase to martensite and shear plastic deformation occurs during the transformation. In this study, the experimental measurement of temperature distribution was substituted with a transient heat transfer analysis using FEM so that we could obtain the temperature distribution according to heat flux models of the heating pass. In order to consider plastic strains occurring additionally under phase transformation, inherent strain regions were assumed to be limited to the eutectoid temperature(Ac1). Using the regions, plate deformations could be predicted to validate our method and the results were in good agreement with the experimental ones

Large-scale Simulation for Optimal Design of Composite Curved Piezoelectric Actuator (복합재료 곡면형 자동기의 최적설계를 위한 대규모 수치해석 연구)

  • Chung, Soon-Wan;Hwang, In-Seong;Kim, Seung-Jo
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 한국복합재료학회 2005년도 춘계학술발표대회 논문집
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    • pp.5-8
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    • 2005
  • In this paper, the electromechanical displacements of curved piezoelectric actuators composed of PZT ceramic and laminated composite materials are calculated based on high performance computing technology and the optimal configuration of composite curved actuator is examined. To accurately predict the local pre-stress in the device due to the mismatch in coefficients of thermal expansion, carbon-epoxy and glass-epoxy as well as PZT ceramic are numerically modeled by using hexahedral solid elements. Because the modeling of these thin layers increases the number of degrees of freedom, large-scale structural analyses are performed through the PEGASUS supercomputer, which is installed in our laboratory. In the first stage, the curved shape of the actuator and the internal stress in each layer are obtained by the cured curvature analysis. Subsequently, the displacement due to the piezoelectric force (which is resulted from applied voltage) is also calculated. The performance of composite curved actuator is investigated by comparing the displacements obtained by the variation of thickness and elastic modulus of laminated composite layers. In order to consider the finite deformation in the first analysis stage and include the pre-stress due to curing process in the second stage, nonlinear finite element analyses are carried out.

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Thermal analysis of the wafers in LPCVD process (LPCVD 공정중 웨이퍼의 온도장 해석)

  • Kim, Il-Gyeong;Jeong, Min-Cheol;Yu, Seung-Il;Chae, Seung-Gi;Kim, U-Seung;Nam, Gi-Heum
    • Transactions of the Korean Society of Mechanical Engineers B
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    • 제22권5호
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    • pp.651-660
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    • 1998
  • In the LPCVD reactor the temperature variations within the wafer load are the most important factor to maintain the thickness of the materials deposited on the surface of the wafer constant and to affect the deformation of each wafer. In this study the temporal variations of radial and axial temperature nonuniformities of each wafer in the LPCVD reactor are numerically estimated by assuming diffuse reflection. To verify the validity of the present numerical results, the present results obtained from the transient analysis are compared with those of Badgwell's work in which a steady-state condition was assumed. The main objective of this work is to determine the temporal variations of the temperature of each wafer in the LPCVD process since the wafers experience severe change in temperature in the early stage of the process.