• Title/Summary/Keyword: Thermal Cycle Test

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Thermal Fatigue Life of Underfilled $\mu\textrm$ BGA Solder Joint

  • Kim, H.H.;Han, S.W.;Kim, H.I.;Choi, M.;Shin, Y.E.
    • International Journal of Korean Welding Society
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    • v.4 no.1
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    • pp.61-66
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    • 2004
  • In this paper, the effect of underfill packages was investigated by numerical approach and experimental test. Reliability improvement was the main issue in the package technology. BGA, CSP and small-sized packages, have problems due to concentration of the stress in solder joints. One of the latest technologies to overcome is underfill encapsulant. Mainly, it is noticed the effect of the underfill in the packages. The predicted thermal fatigue lifes are performed by Coffin-Manson's equation with ANSYS (v.5.62). Also, thermal cycle test during from 218K to 423K was included. Finally we could find that underfill greatly reduce the concentration stress in solder joint, thus the fatigue life was improved than without underfill.

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Suggestion of Long-term Life Time Test for PV Module in Highly Stressed Conditions (가혹조건에서의 태양전지모듈 내구성 평가를 통한 최적의 시험조건 제안)

  • Kim, Kyung-Soo;Kang, Gi-Hwan;Yu, Gwon-Jong;Yoon, Soon-Gil
    • Journal of the Korean Solar Energy Society
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    • v.30 no.5
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    • pp.63-68
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    • 2010
  • To guarantee life time more than 20 years for manufacturer without stopping photovoltaic(PV) system, it is really important to test the module in realistic time and condition compared to outside weather. In here, we tested PV modules in highly stressed condition compared to IEC standards. In IEC 61215 and IEC 61646 standards, damp-heat, thermal cycle(TC200) and mechanical test are main test items for evaluating long-term durability of PV module in controlled temperature and humidity condition. So in this paper, we have lengthened the test time for TC200 and damp-heat test and increased the loading stress on surface of module. Through this test, we can get some clue of proper the method for measuring realistic life cycle of PV modules and suggested the minimum time for PV test method. The detail description is specified as the following paper.

Thermal cycle test for water-cooled stator bar (수냉각 고정자 권선용 바의 열 사이클 시험)

  • Kim, Tae-Hee;Oh, Se-Wook;Lee, Jai-Kwun;Son, Sam-Yong
    • Proceedings of the KIEE Conference
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    • 2003.07c
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    • pp.1722-1725
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    • 2003
  • 절연물에 가해지는 열화 중에서 열 사이클(Thermal cycle) 열화를 모사하기 위하여, 대형 터빈 발전기 수냉각 고정자 권선용 바를 대상으로 IEEE Std 1310 규격에 따라 200 사이클의 열 사이클 열화 시험을 수행하였다. 바에 대한 절연 특성을 분석하기 위하여 시험 수행 전후의 Tan ${\delta}$ 및 Tip-up(%, ${\Delta}$ Tan ${\delta}$), 부분방전의 최대 방전량 등을 측정하였고 또한 바를 절단하여 절연물 내의 박리와 도체와 절연물 간의 분리 등을 점검하였다. 최종적으로는 절연파괴 시험을 수행하여 절연파괴 강도를 측정하였다. 시험 결과 초기 절연 특성상의 현저한 변화는 없었으며 양호한 특성을 보였다.

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Stability of Li[Co0.1Ni0.15Li0.2Mn0.55]O2 Cathode Material for Lithium Secondary Battery (리튬 2차 전지용 Li[Co0.1Ni0.15Li0.2Mn0.55]O2 양극물질의 안정성 고찰)

  • Park, Yong-Joon
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.20 no.5
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    • pp.443-449
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    • 2007
  • The structural and thermal stability of $Li[Co_{0.1}Ni_{0.15}Li_{0.2}Mn_{0.55}]O_2$ electrode during cycling process was studied. The sample was prepared by simple combustion method. Although there were irreversible changes on the initial cycle, O3 stacking for $Li[Co_{0.1}Ni_{0.15}Li_{0.2}Mn_{0.55}]O_2$ structure was retained during the first and subsequent cycling process. Impedance of the test cell was decreased after the first charge-discharge process, which would be of benefit to intercalation and deintercalation of lithium ion on subsequent cycling. As expected, cycling test for 75 times increased impedance of the cell a little, instead, thermal stability of $Li[Co_{0.1}Ni_{0.15}Li_{0.2}Mn_{0.55}]O_2$ was improved. Moreover, based on DSC analysis, the initial exothermic peak was shifted to high temperature range and the amount of heat was also decreased after cycling test, which displayed that thermal stability was not deteriorated during cycling.

Effect of Restraint Stress on the Precipitation Behavior and Thermal Fatigue Properties of Simulated Weld Heat Affected Zone in Ferritic Stainless Steel (페라이트계 스테인리스강 재현 용접 열 영향부의 석출거동 및 열피로 특성에 미치는 구속응력의 영향)

  • Han, Kyutae;Kang, Yongjoon;Lee, Sangchul;Hong, Seunggab;Jeong, Hongchul;Lee, Changhee
    • Journal of Welding and Joining
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    • v.33 no.6
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    • pp.6-12
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    • 2015
  • Thermal fatigue life of the automobile exhaust manifold is directly affected by the restraint force according to the structure of exhaust system and bead shape of the welded joints. In the present study, the microstructural changes and precipitation behavior during thermal fatigue cycle of the 18wt% Cr ferritic stainless steel weld heat affected zone (HAZ) considering restraint stress were investigated. The simulation of weld HAZ and thermal fatigue test were carried out using a metal thermal cycle simulator under complete constraint force in the static jig. The change of the restraint stress on the weld HAZ was simulated by changing the shape of notch in the specimen considering the stress concentration factor. Thermal fatigue properties of the weld HAZ were deteriorated during cyclic heating and cooling in the temperature range of $200^{\circ}C$ to $900^{\circ}C$ due to the decrease of Nb content in solid solution and coarsening of MX type precipitates, laves phase, $M_6C$ with coarsening of grain and softening of the matrix. As the restraint stress on the specimen increased, the thermal fatigue life was decreased by dynamic precipitation and rapid coarsening of the precipitates.

Thermal and telemetry module design for satellite camera

  • Kong, Jong-Pil;Yong, Sang-Soon;Heo, Haeng-Pal;Kim, Young-Sun;Youn, Heong-Sik
    • Proceedings of the KSRS Conference
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    • 2002.10a
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    • pp.229-234
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    • 2002
  • Under the hostile influence of the extreme space environmental conditions due to the deep space and direct solar flux, the thermal control in space applications is especially of major importance. There are tight temperature range restrictions for electro-optical elements while on the other hand there are low power consumption requirements due to the limited energy sources on the spacecraft. So, we usually have strong requirement of thermal and power control module in space applications. In this paper, the design concept of a thermal and power control module in the MSC(Multi-Spectral Camera) system which will be a payload on KOMPSATII is described in terms of H/W & S/W. This thermal and power control module, called THTM(Thermal and Telemetry Module) in MSC, resides inside the PMU(Payload Management Unit) which is responsible for the proper management of the MSC payload for controlling and monitoring the temperature insides the EOS(Electro-Optic System) and gathering all the analog telemetry from all the MSC sub-units, etc. Particularly, the designed heater controller has the special mode of "duty cycle" in addition to normal closed loop control mode as usual. THTM controls heaters in open loop according to on/off set time designed through analysis in duty cycle mode in case of all thermistor failure whereas it controls heaters by comparing the thermistor value to temperature based on closed loop in normal mode. And a designed THTM provides a checking and protection method against the failure in thermal control command using the test pulse in command itself.

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CRYOGENIC AND ELEVATED TEMPERATURE CYCLING OF CARBON/POLYMER COMPOSITES (탄소/고분자 복합재료의 극저온-고온 싸이클링)

  • Yeh, Byung-Hahn;Won, Yong-Gu
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.10a
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    • pp.38-42
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    • 2002
  • An apparatus was developed to repetitively apply a $-196^{\circ}C$ thermal load to coupon-sized mechanical test specimens. Using this device, IM7/5250-4 (carbon / bismaleimide) cross-ply and quasi-isotropic laminates were submerged in liquid nitrogen ($LN_2$) 400 times. Ply-by-ply micro-crack density, laminate modulus, and laminate strength were measured as a function of thermal cycles. Quasi-isotropic samples of IM7/977-3 (carbon / epoxy) composite were also manually cycled between liquid nitrogen and an oven set at $120^{\circ}C$ for 130 cycles to determine whether including elevated temperature in the thermal cycle significantly altered the degree or location of micro-cracking. In response to thermal cycling, both materials micro-cracked extensively in the surface plies fellowed by sparse cracking of the inner plies. The tensile modulus of the IM7/5250-4 specimens was unaffected by thermal cycling, but the tensile strength of two of the lay-ups decreased by as much as 8.5%.

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CRYOGENIC AND ELEVATED TEMPERATURE CYCLING OF CARBON / POLYMER COMPOSITES FOR RESUABLE LAUNCH VEHICLE CRYOGENIC TANKS (왕복선 연료탱크 적용을 위한 탄소/고분자 복합재료의 극저온-고온 싸이클링)

  • 예병한;원용구
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2003.05a
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    • pp.151-155
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    • 2003
  • An apparatus was developed to repetitively apply a -196 $^{\circ}C$ thermal load to coupon-sized mechanical test specimens. Using this device, IM7/5250-4 (carbon / bismaleimide) cross-ply and quasi-isotropic laminates were submerged in liquid nitrogen (L$N_2$) 400 times. Ply-by-Ply micro-crack density, laminate modulus, and laminate strength were measured as a function of thermal cycles. Quasi-isotropic samples of IM7/977-3 (carbon / epoxy) composite were also manually cycled between liquid nitrogen and an oven set at 120 $^{\circ}C$ for 130 cycles to determine whether including elevated temperature in the thermal cycle significantly altered the degree or location of micro-cracking. In response to thermal cycling, both materials micro-cracked extensively in the surface plies followed by sparse cracking of the inner plies. The tensile modulus of the IM7/5250-4 specimens was unaffected by thermal cycling, but the tensile strength of two of the lay-ups decreased by as much as 8.5 %.

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A Study of the Feature Classification and the Predictive Model of Main Feed-Water Flow for Turbine Cycle (주급수 유량의 형상 분류 및 추정 모델에 대한 연구)

  • Yang, Hac Jin;Kim, Seong Kun;Choi, Kwang Hee
    • Journal of Energy Engineering
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    • v.23 no.4
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    • pp.263-271
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    • 2014
  • Corrective thermal performance analysis is required for thermal power plants to determine performance status of turbine cycle. We developed classification method for main feed water flow to make precise correction for performance analysis based on ASME (American Society of Mechanical Engineers) PTC (Performance Test Code). The classification is based on feature identification of status of main water flow. Also we developed predictive algorithms for corrected main feed-water through Support Vector Machine (SVM) Model for each classified feature area. The results was compared to estimations using Neural Network(NN) and Kernel Regression(KR). The feature classification and predictive model of main feed-water flow provides more practical methods for corrective thermal performance analysis of turbine cycle.