• Title/Summary/Keyword: Thermal Cycle

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Fatigue Life Analysis for Solder Joint of Optical Thin Film Filter Device (다층 박막 광학 필터 디바이스의 패키징시 솔더 조인트의 피로파괴 수명 해석)

  • 김명진;이형만
    • Journal of the Microelectronics and Packaging Society
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    • v.10 no.2
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    • pp.19-26
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    • 2003
  • Plastic and creep deformations of a solder joint on thermal cycle play an important role in the reliability of optical telecommunication components. Solder joint strain is increased with the thermal cycle time and it causes mis-alignments and power loss in the optical component. Furthermore, the component can be failed since the deformation exceed the limitation of the fatigue life. We applied the finite element analysis method to solve the problem of the solder joint reliability on thermal cycle. Plastic and creep deformations are calculated by the finite element method. And, the fatigue lire is predicted by using creep-fatigue prediction models with calculated strains. The temperature conditon of the analysis was referred from the Telcordia reliability schedule (-40 to 75). Also, the three ramp renditions, 1/min, 10/min and 50/min, and dwelling time were considered to analyze the differences of results.

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Feasibility Evaluation of Glass-ceramic Sealant for SOFC (SOFC용 결정화계 밀봉재 특성평가 및 단전지 실증평가)

  • Lee, InSung;Kim, YeongWoo;Park, YoungMin;Bae, HongYoul;Ahn, JinSoo;Kim, InTae
    • 한국신재생에너지학회:학술대회논문집
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    • 2011.11a
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    • pp.88.1-88.1
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    • 2011
  • SOFC는 사용되는 셀의 디자인에 따라 튜브형, 평판형으로 구분되어진다. 평판형의 경우에는 전해질 지지형(ESC), Anode 지지형(ASC) 및 금속 지지형(MSC)로 크게 나눌 수 있다. SOFC 스택은 이와 같은 셀과 밀봉재, 집전체, 분리판의 구성요소를 여러 장으로 적층하여 이루어진다. SOFC 발전시스템은 SOFC 스택과 EBOP, MBOP로 구성되는데, SOFC 발전시스템의 상용화를 위해 선행되어야 할 것은 스택의 안정적 출력 및 신뢰성 확보이다. 즉, 셀, 밀봉재, 분리판 및 집전체로 대변되는 구성요소들이 스택에 장착되었을 때 그 기능을 최대한 발휘하면서도 점진적 또는 급격한 품질저하가 발생되지 말아야 한다. 특히, 밀봉재의 경우 SOFC에 사용되는 연료와 공기의 혼합(Cross-over)을 방지하는 중요한 기능을 담당하고 있으며 여러 장 적층된 분리판의 전기적 단락을 방지해야 한다. 또한 SOFC의 특성상 $700^{\circ}C$ 이상의 고온에서 다른 구성요소와 화학적 반응이 없어야하고 열싸이클(Thermal cycle)을 견딜 수 있도록 충분한 기계적 강도가 보장되어야 하는 등 요구되는 품질기준이 엄격하다. SOFC의 밀봉재는 접합형(Brazing), 압착형(Compressive), 용융-고정형(Glass-ceramic)이 대표적으로 적용되고 있다. 이 중에서 Brazing 물질과 방법은 현재 활발히 연구가 수행 중에 있지만 범용적으로 사용되고 있지는 않은 상태이고 Compressive 밀봉재와 Glass-ceramic 밀봉재가 대면적 SOFC 스택에 사용되어 적용 가능성을 평가받고 있다. 본 연구에서는 SOFC 구성요소의 국산화를 추진하는 지경부과제의 결과물 중 (주)써모텍에서 개발한 Glass-ceramic 밀봉재(RC1) 단품에 대한 특성평가와 실제 단전지 평가를 통해 SOFC 스택 적용 가능성을 평가하였다. 밀봉재 단품에 대한 특성평가는 용융특성, 상분석, 열팽창계수 등의 물리적, 화학적 평가 외에 가스 누설 정도를 평가하는 기밀도 평가와 SOFC의 작동 온도인 $700^{\circ}C$와 상온 분위기를 주기적으로 인가하는 Thermal cycle 특성을 평가하였다. 셀을 한 장 사용하는 단전지(Unit cell) 평가는 RIST에서 자체 제작한 $100{\times}100mm^2$ 평판형 ASC 셀을 사용하여 수행하였으며, 밀봉재는 Dispensing 공정을 통해 구성되었다.

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Geochemical Significance of $^{14}C$ Age from the Dongrae Hot Spring Water (동래온천수의 $^{14}C$ 연대의 지구과학적 의의)

  • Lee, Seung-Gu;Nakamura, Toshio;Kim, Tong-Kwon;Ohta, Tomoko;Kim, Hyoung-Chan;Lee, Tae-Jong
    • Economic and Environmental Geology
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    • v.42 no.6
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    • pp.541-548
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    • 2009
  • The Dongrae thermal water area located at the southeastern marginal part of the Korean Peninsula is one of the oldest hot springs in Korea. The Dongrae thermal water shows Na-Cl type of water chemistry, whereas the shallow cold groundwater is Ca(-Na)-$HCO_3$ type. In this paper, we discuss the age of the Dongrae hot spring, i.e. groundwater cycle among meteoric water-surface water-shallow groundwater-hot spring water. The $^{87}Sr/^{86}Sr$ ratios of the thermal water in Dongrae area range from 0.705663 to 0.705688 and are lower than those of groundwater, surface water and rain water as well as aquifer bearing granite. These Sr isotopic signatures in the Dongrae thermal water indicate that the circulation rate between thermal water and current meteoric water including groundwater, surface water and rain water in the Dongrae area should be very slow. The $^{14}C$ age of the Dongrae hot spring water range from $1,271{\pm}36$ BP(before present) to $2,467{\pm}36$ BP whereas that of the shallow groundwater is $-495{\pm}33$ BP. This suggests that the period of groundwater cycle among meteoric water, surface water, shallow groundwater and hot spring should be more than 1,270 years. Then, it also indicates that the present Dongrae hot spring may be a mixed water between the old thermal water heated for at least 1,270 years and the present shallow cold groundwater.

Thermal Durability of Al2TiO5-Mullite Composites and Its Correlation with Microstructure

  • Kim, Hyung-Chul;Lee, Dong-Jin;Kweon, Oh-Seong;Kim, Ik-Jin
    • Journal of the Korean Ceramic Society
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    • v.42 no.8 s.279
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    • pp.532-536
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    • 2005
  • Thermal shock resistance of structural ceramics is a property that is difficult to quantity, and as such is usually expressed in terms of a number of empirical resistance parameters. These are dependant on the conditions imposed, but one method that can be used is the examination of density, Young's modulus and thermal expansion retention after quenching. For high temperature applications, long-annealing thermal durability, cycle thermal stability and residual mechanical properties are very important if these materials are to be used between $1000^{\circ}C$ and $1300^{\circ}C$. In this study, an excellent thermal shock-resistant material based on $Al_2TiO_5-mullite$ composites of various compositions was fabricated by sintering reaction from the individual oxides and adjusting the composition of $Al_2O_3TiO_2/SiO_2$ ratios. The characterization of the damage induced by thermal shock was done by measuring the evolution of the Young's modulus using ultrasonic analysis, density and thermal expansion coefficients.

Development of Cold Chain System Using Thermal Storage with Low-Energy Type (저 에너지형 축냉식 저온유통 시스템 개발)

  • Kwon K.H.;Jeong J.W.;Kim J.H.;Choi C.H.
    • Journal of Biosystems Engineering
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    • v.31 no.3 s.116
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    • pp.161-167
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    • 2006
  • The purpose of this study is to find the optimal conditions of PCM slurry manufacturing equipment for saving the marketing cost and keeping the original quality of products. In addition, the characteristics of the movable container for shipping or distributing products is analysed. The major results are as follows. 1. PCM thermal storage system is designed with the conditions of temperature($-5{\sim}10^{\circ}C$), cold chain time(30 minutes), and one time usage(50 liter). This system includes tank, freezer, circulating pump, cycle type heat exchanger, swelling tank, equipment of supplying PCM supplying unit includes cold tank, cycle type heat exchanger, suction unit and control equipments, etc. 2. After ability test of PCM thermal storage system, it shows that the required freezing time of PCM thermal storage system is less than one of the previous system. The reason is that churn (top and bottom) and compulsion circulation are occurred simultaneously and unit cooler type method is better than chiller type method. 3. By the experiment of transportation latent heat container, it is decided that the best container is $K_1$ with latent heat temperature($0{\sim}5^{\circ}C$) and density(0.15%). However, for $K_l\;and\;K_2$, it is necessary more studies on latent heat thermal conditions and conditions of making method.

Development of a Real-Time Thermal Performance Diagnostic Monitoring System Using Self-Organizing Neural Network for KORI-2 Nuclear Power Unit (자기학습 신경망을 이용한 원자력발전소 고리 2호기 실시간 열성능 진단 시스템 개발)

  • Kang, Hyun-Gook;Seong, Poong-Hyun
    • Nuclear Engineering and Technology
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    • v.28 no.1
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    • pp.36-43
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    • 1996
  • In this work, a PC-based thermal performance monitoring system is developed for the nuclear power plants. The system performs real-time thermal performance monitoring and diagnosis during plant operation. Specifically, a prototype for the KORI-2 nuclear power unit is developed and examined in this work. The analysis and the fault identification of the thermal cycle of a nuclear power plant is very difficult because the system structure is highly complex and the components are very much inter-related. In this study, some major diagnostic performance parameters are selected in order to represent the thermal cycle effectively and to reduce the computing time. The Fuzzy ARTMAP, a self-organizing neural network, is used to recognize the characteristic pattern change of the performance parameters in abnormal situation. By examination, this algorithm is shown to be able to detect abnormality and to identify the fault component or the change of system operation condition successfully. For the convenience of operators, a graphical user interface is also constructed in this work.

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Study on Ni-Cr Electro Plating Process for Staged Combustion Cycle Engine (다단연소사이클 엔진 적용을 위한 Ni-Cr 코팅에 관한 연구)

  • Bae, Byung-Hyun;Hwang, Yang-Jin;Lee, Kyu-Hwan;Rhee, Byong-ho;Han, Yeoung-Min;Kim, Young-June;Noh, Yong-Oh;Cho, Hwang-Rae;Hyun, Seong-Yoon;Bang, Jeong-Suk
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2017.05a
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    • pp.857-863
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    • 2017
  • In this paper, the process of electro Ni and electro Cr plating is studied for the purpose of thermal barrier to protect the inner wall combustion chamber. The chamber is under the environment of very high temperature and high pressure when propellants burn in there. As one of the thermal barrier coatings, Zr-based thermal spray coating has been applied to the chamber. However, peeling of coating layer can occur under such a hard condition because of the difference of thermal expansion coefficients between the ceramic and the metallic wall. We study the characteristics of Ni-Cr coating and establish its process. It is found that the thickness of over $100{\mu}m$ of Ni and Cr coating layers with the uniformity of ${\pm}10%$ can be obtained with the used of as-developed plating bath.

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Preparation and Thermal Properties of Polystyrene Nanoparticles Containing Phase Change Materials as Thermal Storage Medium (열저장 매체로서 상변환 물질을 함유하는 폴리스티렌 나노입자의 제조 및 열적 특성)

  • Park, Soo-Jin;Kim, Ki-Seok;Hong, Sung-Kwon
    • Polymer(Korea)
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    • v.29 no.1
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    • pp.8-13
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    • 2005
  • Polystyrene (PS) particles containing the phase change material (PCM) were synthesized by miniemulsion polymerization. The polymer particles prepared with different parameters were investigated in terms of average particle size, particle distribution, and latent heat storage of encapsulated paraffin wax (PW) as PCM. The morphology and particle features of PS particles were analyzed by scanning electron microscope and particle size analyzer, respectively. As a result, the diameters of PS particles were adjusted with manufacturing conditions. The stable and spherical PS particles of nanosize were obtained by miniemulsion polymerization, which could be attributed to the prevention of Ostwald ripening by cosurfactant. Thermal properties of PS particle containing PCM were studied by differential scanning calorimetry. From DSC freeze-thaw cycle, PCM coated with PS exhibited the thermal energy storage and release behaviors, and the latent heat was found to be a maximum 145 J/g. It was noted that PS particles containing PCM showed a good potential as a thermal energy storage medium.

An Experimental Study on the Performance Characteristics of Cooling System for Aircraft External Reconnaissance Stores (항공기 외장형 정찰 장비용 냉각 시스템의 성능 특성에 관한 실험적 연구)

  • Jung, Daeyoon;Lee, Hang Bok
    • Journal of the Korea Institute of Military Science and Technology
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    • v.16 no.1
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    • pp.74-80
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    • 2013
  • In this paper, we have proposed a vapor cycle refrigeration system as a cooling system to provide cooling air to the aircraft external reconnaissance stores. In the proposed vapor cycle system, receiver which prevents refrigerant from subcooling was eliminated and thermal expansion valve was replaced with electronic expansion valve. The vapor cycle refrigeration system is aimed to provide cooling air to the reconnaissance stores which is added to the aircraft in the form of external store. The wide temperature range of ambient air from the flight conditions can decrease the cooling performance and can make the refrigeration system unstable in low ambient temperature. Performance characteristics of the vapor cycle refrigeration system has been experimented under air conditions which is derived from the flight envelope. From the experiments, the vapor cycle refrigeration system has been proved to provide enough cooling air to the reconnaissance equipment and to be stable under all the flight conditions.

Performance Analysis of a Combined Power Cycle Utilizing Low-Temperature Heat Source and LNG Cold Energy (저온 열원 및 LNG 냉열을 이용하는 복합 발전 사이클의 성능 해석)

  • Kim, Kyoung-Hoon;Oh, Jae-Hyeong;Ko, Hyung-Jong
    • Journal of Hydrogen and New Energy
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    • v.23 no.4
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    • pp.382-389
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    • 2012
  • Power generation cycle using ammonia-water mixture as working fluid has attracted much attention because of its ability to efficiently convert low-temperature heat source into useful work. If an ammonia-water power cycle is combined with a power cycle using liquefied natural gas (LNG), the conversion efficiency could be further improved owing to the cold energy of LNG at $-162^{\circ}C$. In this work parametric study is carried out on the thermodynamic performance of a power cycle consisted of an ammonia-water Rankine cycle as an upper cycle and a LNG cycle as a bottom cycle. As a driving energy the combined cycle utilizes a low-temperature heat source in the form of sensible heat. The effects on the system performance of the system parameters such as ammonia concentration ($x_b$), turbine 1 inlet pressure ($P_{H_1}$) and temperature ($T_{H_1}$), and condenser outlet temperature ($T_{L_1}$) are extensively investigated. Calculation results show that thermal efficiency increases with the increase of $P_{H_1}$, $T_{H_1}$ and the decrease of $T_{L_1}$, while its dependence on $x_b$ has a downward convex shape. The changes of net work generation with respect to $P_{H_1}$, $T_{H_1}$, $T_{L_1}$, and $x_b$ are roughly linear.