• Title/Summary/Keyword: Thermal Cracking

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A Study on Thermal Shock of Ceramic Monolithic Substrate (세라믹 모노리스 담체의 열충격 특성에 관한 연구)

  • Baek, Seok-Heum;Park, Jae-Sung;Kim, Min-Gun;Cho, Seok-Swoo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.2
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    • pp.129-138
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    • 2010
  • Technical ceramics, due to their unique physical properties, are excellent candidate materials for engineering applications involving extreme thermal and chemical environments. When ceramics are rapidly cooled, they receive thermal shock. The thermal shock parameter is defined as the critical temperature difference. The critical temperature difference for ceramic parts is influenced by its size, the convective heat transfer coefficient, etc. The thermal shock for a component is analyzed by using the transient thermal stress. If the transient thermal stress exceeds the modulus of rupture (MOR), cracking by thermal shock is initiated. The critical temperature difference for water is less than the critical temperature difference for air. The three-way catalyst substrate used in this study has an adequate performance against thermal shock because its radial and axial temperature differences existed below the critical temperature differences.

Thermal-mechanical Fatigue Life Prediction of 12Cr Forged Steel Using Strain Range Partitioning method (변형률분할법에 의한 12Cr 단조강의 열피로 수명예측)

  • 하정수;옹장우;고승기
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.5
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    • pp.1192-1202
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    • 1994
  • Fatigue behavior and life prediction were presented for thermal-mechanical and isothermal low cycle fatigue of 12Cr forged steel used for high temperature applications. In-phase and out-of-phase thermal-mechanical fatigue test at 350 to 600.deg. C and isothermal low cycle fatigue test at 600.deg. C were conducted using smooth cylindrical hollow specimen under strain-control with total strain ranges from 0.006 to 0.015. Cyclic softening behavior was observed regardless of thermal-mechanical and isothermal fatigue tests. The phase difference between temperature and strain in thermal-mechanical fatigue resulted in significantly shorter fatigue life for out-of-phase than for in-phase. The difference in fatigue lives was dependent upon the magnitudes of inelastic strain ranges and mean stresses. Increase in inelastic strain range showed a tendency of intergranular cracking and decrease in fatigue life, especially for out-of-phase thermal-mechanical fatigue. Thermal-mechanical fatigue life prediction was made by partitioning the strain ranges of the hysteresis loops and the results of isothermal low cycle fatigue tests which were performed under the combination of slow and fast strain rates. Predicted fatigue lives for out-of-phase using the strain range partitioning method showed an excellent agreement with the actual out-of-phase thermal-mechanical fatigue lives within a factor of 1.5. Conventional strain range partitioning method exhibited a poor accuracy in the prediction of in-phase thermal-mechanical fatigue lives, which was quite improved conservatively by a proposed strain range partitioning method.

Nonlinear Thermal Stress Analysis of In-ground LNG Storage Tank (LNG 지하 저장탱크 벽체의 비선형 열응력 해석)

  • 곽효경;송종영;이광모
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2000.04b
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    • pp.111-118
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    • 2000
  • Concrete cracking due to the temperature gradient across the wall, caused by the difference in temperature between cryogenic liquid natural gas stored and surrounding environment of in-ground LNG storage tank, is investigated in this study. Crack propagation of concrete LNG tank is effectively simulated by using a layered degenerated shell element. In addition, material nonlinearity is taken into consideration on the basis of the nonlinear elastic-orthotropic model. Finally, numerical analysis for a real LNG storage tank is conducted with the objective to verify the efficiency of the introduced model.

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Manufacture and properties of Thick Film Ferroelectric PTC Thermistor (강유전성 후막 PTC 서미스터의 제조 및물성)

  • 구본급
    • Journal of the Microelectronics and Packaging Society
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    • v.5 no.1
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    • pp.63-72
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    • 1998
  • 후막 PTC를 제조하기 위하여 BaTiO3 주원료에 Sb2O3와 MnO2를 첨가한 PTC 페이 스트를 ZrO2와 BaTiO3 기판위에 인쇄한후 13$25^{\circ}C$에서 1시간 동안 소결하였다. BaTiO3 기판 위에 형성된 PTC후막은 PTCR 특성을 나타내었다. 그러나 ZrO2기판위에 인쇄된 시편의 경 우 PTCR특성이 나타나지 않았다. 이것은 ZrO2기판과 인쇄된 PTC페이스트간의 열팽창계수 차이에 의한 thermal cracking 때문에 후막 PTC 형성이 불가능함을 보여주었다.

A Study on the Properties of High Performance Concrete Using Low Heat Portland(Type IV) Cement (저열 포틀랜드(4종)시멘트를 사용한 고유동, 고강도콘크리트에 관한 연구)

  • 최광일;김기수;하재담;김동석;이순기;이동윤
    • Proceedings of the Korea Concrete Institute Conference
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    • 1997.10a
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    • pp.422-429
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    • 1997
  • In recent years, concrete construction have become larger and higher and are demanding high performance concrete with lower heat to prevent thermal cracking, far greater workability, high strength and durability. Application of low heat portland(Type IV) cement for the high performance concrete is the best solution to satisfied those requirements. Here are explained the basic properties of fresh concrete as well as hardened concrete of high performance concrete using low that portland cement.

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Evaluation of Composite Material Damage (복합재료의 내부손상 평가)

  • 이재준;김태우;김찬묵
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.689-692
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    • 2002
  • Composite materials, when damaged under thermal or mechanical loadings, show property changes. Among many mechanical properties of composite materials. the stiffness tend to be reduced due to micro-cracking, debonding, or delamination caused by external loadings. This research presents results regarding the detecting technique of internal damages within composite that experienced low-velocity impacts. Post-damage evaluations were made experimentally using flexural and compression loadings. Preliminary finite element analysis was made and compared with analytical solutions. The experimental results to determine the degree of damage will be compared with finite element results.

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Control of Thermal Cracking by Pipe-Cooling System in Double T-Beam Bridge (파이프쿨링에 의한 Double T-beam 교량의 온도균열제어에 관한 연구)

  • 정철헌;홍민기;전세진;박세진
    • Magazine of the Korea Concrete Institute
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    • v.14 no.1
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    • pp.53-60
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    • 2002
  • 매스 콘크리트 구조물에서는 콘크리트 타설 후 시멘트의 수화열로 인한 온도응력에 의해서 온도균열의 발생 가능성이 매우 높다. 따라서, 매스 콘크리트 시공시, 온도균열을 구조물의 내구성 관점에서 최대한 억제시킬 필요가 있다. 최근에는 국내에서도 단위시멘트량이 많은 배합을 이용하는 고강도 콘크리트 구조물의 시공이 증가되고 있다. 이와 같은 매스 콘크리트 구조물은 단위시멘트량이 많기 때문에 부재내 수화열에 의한 온도의 상승 속도가 빠르기 때문에 시공에 앞서 사전에 설계, 재료 및 시공 측면에서 온도균열 제어 대책을 검토할 필요가 있다.(중략)

Effect of damage on permeability and hygro-thermal behaviour of HPCs at elevated temperatures: Part 1. Experimental results

  • Gawin, D.;Alonso, C.;Andrade, C.;Majorana, C.E.;Pesavento, F.
    • Computers and Concrete
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    • v.2 no.3
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    • pp.189-202
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    • 2005
  • This paper presents an analysis of some experimental results concerning micro-structural tests, permeability measurements and strain-stress tests of four types of High-Performance Concrete, exposed to elevated temperatures (up to $700^{\circ}C$). These experimental results, obtained within the "HITECO" research programme are discussed and interpreted in the context of a recently developed mathematical model of hygro-thermal behaviour and degradation of concrete at high temperature, which is briefly presented in the Part 2 paper (Gawin, et al. 2005). Correlations between concrete permeability and porosity micro-structure, as well as between damage and cracks' volume, are found. An approximate decomposition of the thermally induced material damage into two parts, a chemical one related to cement dehydration process, and a thermal one due to micro-cracks' development caused by thermal strains at micro- and meso-scale, is performed. Constitutive relationships describing influence of temperature and material damage upon its intrinsic permeability at high temperature for 4 types of HPC are deduced. In the Part II of this paper (Gawin, et al. 2005) effect of two different damage-permeability coupling formulations on the results of computer simulations concerning hygro-thermo-mechanical performance of concrete wall during standard fire, is numerically analysed.

Thermo-Mechanical Interaction of Flip Chip Package Constituents (플립칩 패키지 구성 요소의 열-기계적 특성 평가)

  • 박주혁;정재동
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.10
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    • pp.183-190
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    • 2003
  • Major device failures such as die cracking, interfacial delamination and warpage in flip chip packages are due to excessive heat and thermal gradients- There have been significant researches toward understanding the thermal performance of electronic packages, but the majority of these studies do not take into account the combined effects of thermo-mechanical interactions of the different package constituents. This paper investigates the thermo-mechanical performance of flip chip package constituents based on the finite element method with thermo-mechanically coupled elements. Delaminations with different lengths between the silicon die and underfill resin interfaces were introduced to simulate the defects induced during the assembly processes. The temperature gradient fields and the corresponding stress distributions were analyzed and the results were compared with isothermal case. Parametric studies have been conducted with varying thermal conductivities of the package components, substrate board configurations. Compared with the uniform temperature distribution model, the model considering the temperature gradients provided more accurate stress profiles in the solder interconnections and underfill fillet. The packages with prescribed delaminations resulted in significant changes in stress in the solder. From the parametric study, the coefficients of thermal expansion and the package configurations played significant roles in determining the stress level over the entire package, although they showed little influence on stresses profile within the individual components. These observations have been implemented to the multi-board layer chip scale packages (CSP), and its results are discussed.

Die Life Estimation of Hot Forging for Surface Treatment and Lubricants

  • Dong-Hwan;Byung-Min;Chung-Kil
    • International Journal of Precision Engineering and Manufacturing
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    • v.5 no.4
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    • pp.5-13
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    • 2004
  • This study explains the effects of lubricant and surface treatment on the life of hot forging dies. The thermal load and thermal softening, that occur when there is contact between the hotter billet and the cooler dies in hot forging, cause wear, thermal cracking and fatigue, and plastic deformation. Because the cooling effect and low friction are essential to the long life of dies, the proper selection of lubricant and surface treatment is very important in hot forging process. The two main factors that decide friction and heat transfer conditions are lubricant and surface treatment, which are directly related to friction factor and surface heat transfer coefficient. Experiments were performed for obtaining the friction factors and the surface heat transfer coefficients in different lubricants and surface treatments. For lubrication, oil-base and water-base graphite lubricants were used, and ion-nitride and carbon-nitride were used as surface treatment conditions. The methods for estimating die service life that are suggested in this study were applied to a finisher die during the hot forging of an automobile part. The new techniques developed in this study for estimating die service life can be used to develop more feasible ways to improve die service life in the hot forging process.