• 제목/요약/키워드: Thermal Barrier

검색결과 722건 처리시간 0.035초

멤브레인 형 2차 방벽 이방성 복합재료의 섬유방향에 따른 기계적 성능 평가 (Evaluation of Mechanical Performance of Membrane Type Secondary Barrier Anisotropic Composites depending on Fiber Direction)

  • 정연제;김정대;황병관;김희태;오훈규;김용태;박성보;이제명
    • 대한조선학회논문집
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    • 제57권3호
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    • pp.168-174
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    • 2020
  • Recently, the size of Liquified Natural Gas (LNG) carriers has been increasing, in turn increasing the load generated during operation. To handle this load, the thickness of LNG Cargo Containment Systems (CCSs) should be increased. Despite increasing the thickness of LNG CCSs, a secondary barrier is still used in conventional thickness. Therefore, the mechanical performance of the existing secondary barrier should be verified. In this study, tensile test of the secondary barrier was performed to evaluate mechanical properties under several low- and cryogenic-temperature conditions considering LNG environment, and in each fiber direction considering that the secondary barrier is composed of anisotropic composite materials depending on the glass fibers. Additionally, the coefficient of thermal expansion was measured by considering the degradation of the mechanical properties of the secondary barrier caused by the generated thermal stress during periodical unloading. As a result, the mechanical performance of secondary barrier in the Machine Direction (MD) was generally found to be superior than that in the Transverse Direction (TD) owing to the warp interlock structure of the glass fibers.

Interfacial degradation of thermal barrier coatings in isothermal and cyclic oxidation test

  • Jeon, Seol;Lee, Heesoo;Choi, Youngkue;Shin, Hyun-Gyoo;Jeong, Young-Keun
    • 한국결정성장학회지
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    • 제24권4호
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    • pp.151-157
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    • 2014
  • The degradation mechanisms of thermal barrier coatings (TBCs) were investigated in different thermal fatigue condition in terms of microstructural analyses. The isothermal and cyclic oxidation tests were conducted to atmospheric plasma sprayed-TBCs on NIMONIC 263 substrates. The delamination occurred by the oxide layer formation at the interface, the Ni/Cr-based oxide was formed after Al-based oxide layer grew up to ${\sim}10{\mu}m$ in the isothermal condition. In the cyclic oxidation with dwell time, the failure occurred earlier (500 hr) than in the isothermal oxidation (900 hr) at same temperature. The thickness of Al-based oxide layer of the delaminated specimen in the cyclic condition was ${\sim}4{\mu}m$ and the interfacial cracks were observed. The acoustic emission method revealed that the cracks generated during the cooling step. It was considered that the specimens were prevented from the formation of the Al-based oxide by cooling treatment, and the degradation mode in the cyclic test was dominantly interfacial cracking by the difference of thermal expansion coefficients of the coating layers.

11층 열장벽 피막의 고온물성에 관한 연구 (A study on the thermal properties of the 11 layer thermal barrier)

  • 권현옥;강현욱;남영민;송요승;홍상희;현규택;윤종구;이득용;김선화
    • 한국표면공학회지
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    • 제34권1호
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    • pp.3-9
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    • 2001
  • The purpose of this study is to evaluate the properties of the functional gradient thermal barrier coatings by plasma spray process. The evaluations of mechanical and thermal properties such as fatigue, oxidation and wear-resistance at high temperatures have been conducted. Furthermore, residual stress and bond strength have been evaluated. The range of thickness of coated layers was 550~600$\mu\textrm{m}$. The range of hardness of layers was 800~900 Hv and the porosity range of coatings was about 7 to 14%. The top coating layer of $ZrO_2$ in thermal barrier was composed of tetragonal structure after spraying. The coated layers of $ZrO_2$ on the Inconel substrate is the best resistance for thermal fatigue. Those coatings had the least compressive stress in comparison with other coatings. In high temperature oxidation test, the coatings on Inconel substrate was better than the coatings on SUS substrate. The bond strength of the concave type was greater than that of linear types and convex types coatings.

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고온에서 알루미나 박막의 인장특성 (Tensile characteristics of Alumina Thin Film at High Temperature)

  • 선신규;강기주
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2004년도 추계학술대회 논문집
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    • pp.1344-1347
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    • 2004
  • Recently, Study on measuring property of a micro thin film(nm ~ hundreds of ) under Thermal Mechanical loading. In this work, We perform tensile test at high temperature(1200 ) to investigate mechanical properties of alumina TGO formed under Thermal Barrier Coating. We used Digital Image Correlation method for measuring displacement, and We presented a method of tensile test for thin film at high temperature.

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세라믹코팅재의 잔류응력에 대한 연구 (A Study on the Residual Stresses of Ceramic Coating)

  • 한지원
    • 한국안전학회지
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    • 제22권1호
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    • pp.19-23
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    • 2007
  • The aim of this study was to determine residual stresses in thermal barrier coatings(TBCs) by isothermal heating. Specimens were heated at the range of $1000{\sim}1600^{\circ}C$. A finite element method was used to determine the residual stresses. Finite element coupled heat transfer and elastic-plastic thermal stress analysis using a general purpose commercial FEM software ABAQUS. I obtained the stresses were not affected below the temperature of $1400^{\circ}C$ but affected over that of temperature.

서스펜션 플라즈마 용사법으로 제조한 La2Zr2O7, (La0.5Gd0.5)2Zr2O7, Gd2Zr2O7 열차폐코팅의 상형성과 열전도 특성 (Phase Formation and Thermal Diffusivity of Thermal Barrier Coatings of La2Zr2O7, (La0.5Gd0.5)2Zr2O7, Gd2Zr2O7 Fabricated by Suspension Plasma Spray)

  • 김선주;이성민;오윤석;김형태;장병국;김성원
    • 한국표면공학회지
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    • 제49권6호
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    • pp.604-611
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    • 2016
  • In order to comply with demand for high efficient gas turbines operating at higher temperatures, considerable amounts of research efforts have been performed with searching for the next-generation thermal barrier coatings (TBCs) with respect to coating materials as well as processing methods. In this study, thermal barrier coatings in the $(La_{1-x}Gd_x)_2Zr_2O_7$ system, which is one of the most versatile materials replacing yttria-stabilized zirconia (YSZ), are fabricated by suspension plasma spray with suspension made of synthesized powders via solidstate reaction. Dense, $100{\sim}400{\mu}m$ thick coatings of fluorite-phase zirconate with moderate amount of segmented microstructures are obtained by using suspension plasma spray. Phase formation and thermal diffusivity are characterized with coating compositions. The feasibility of $(La_{1-x}Gd_x)_2Zr_2O_7$ coatings for TBC applications is also discussed.

열차폐 코팅층의 고온 열충격 시험후 ECT를 이용한 결함 평가 (Evaluation of Defects of Thermal Barrier Coatings by Thermal Shock Test Using Eddy Current Testing)

  • 허태훈;조윤호;이준현;오정석;이구현
    • 비파괴검사학회지
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    • 제29권5호
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    • pp.450-457
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    • 2009
  • 열차폐 코팅 시편에 대하여 열충격을 주기적으로 가한 후 발생하는 결함을 관찰하였다. 실험에 사용 된 열차폐 코팅 시편은 인코넬-738로 제작된 모재 위에 CoNiCrAlY 본드 코팅층과 $ZrO_2-8wt%Y_2O_3$ 세라믹탑 코팅층이 플라즈마 용사 방법으로 올려진 형태로 되어있다. 열충격 시험은 $1000^{\circ}C$의 고온으로 가열했다가 상온으로 급격하게 냉각시키는 가혹한 조건으로 실행되었고, 사이클 수가 증가함에 따라 열충격의 피로도 또한 증가하였다. 시험후 시편 내부의 미세 조직 변화와 결함을 전자현미경으로 관찰하고, 시편의 기계적인 특성을 측정하여 그 변화 양상을 살펴보았다. 열충격 주기실험후 본드 코팅층과 세라믹 탑 코팅층 사이에 발생하는 TGO 산화물층에 대한 변화 양상과 이에 대한 와전류 신호를 측정하여 TGO층 성장 거동의 비파괴적인 평가를 위한 실험을 진행하였다. 본 연구를 통하여 마이크로 단위의 TGO층에 대한 와전류검사의 적용 가능성을 확인하고 열차폐 코팅의 수명을 예측할 수 있는 가능성을 제시하였다.

TBC/CoNiCrAlY 용사코팅의 열싸이클 특성 (Thermal cyclic characteristics of TBC/CoNiCrAlY thermal barrier coatings)

  • 김의현;유근봉
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2006년도 춘계 학술대회 개요집
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    • pp.45-47
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    • 2006
  • The rotating components in the hot sections of land-based gas turbine are exposed to severe environments during several tens thousand operation hours at above $1100^{\circ}C$ operation temperature. To protect such components from high temperature oxidation, an intermediate bond coat is applied, typical of a MCrAlY-type metal alloy. This study is concerned with the thermal cyclic behavior of thermal barrier coatings. The MCrAlY bond coatings are deposited by HVOF (High Velocity Oxygen Fuel) method on a nickel-based superalloy (GTD-111). Thermal cyclic tests at $1100^{\circ}C$ in ambient air for various periods of time were used to evaluate the thermal cyclic resistance of the TBC coating. The microstructure and morphology of as-sprayed and of thermal cycled coatings were characterized by scanning electron microscopy (SEM) equipped with energy dispersive spectroscopy (EDS) and X-ray diffraction (XRD).

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