• Journal of the Korean Society of Manufacturing Technology Engineers
• /
• v.21 no.2
• /
• pp.344-348
• /
• 2012

The knuckle crane design in Korea has been performed by assuming a cantilever beam type structure and numerically analyzing design data and finally improving the stiffness by replacing material. In our study, a complete finite element model of the knuckle crane is constructed and finite element analysis is conducted using Optistruct. Structural optimization to reduce the weight of the knuckle crane is processed by applying maximum loading condition at the largest radius of motion, which is the worst case of loading condition. As the results, existing over stiff design in a knuckle crane is corrected to meet a desired design limit and overall weight is reduced, which eventually leads to a reduction of $CO_2$ emission.

• Current Optics and Photonics
• /
• v.6 no.1
• /
• pp.60-68
• /
• 2022

We report on the design of the secondary and the tertiary mirrors used in lightweight assemblies made entirely of silicon carbide (SiC). The essential design points are weight reduction within the acceptable deformation of the mirror surface by gravity release, temperature change, and vibration during or after space launch. To find a design that achieves the target requirements, we established finite element models for various candidate designs and subjected each one to wave front error analyses along gravity directions and in operation temperatures. We also calculated the natural frequencies of the candidate assemblies. Our study suggested that a triangular cell with bipod flexure support can satisfy the target weight within the requirements.

• Journal of The Korean Society of Agricultural Engineers
• /
• v.52 no.3
• /
• pp.113-120
• /
• 2010

Reduction factor for installation damage required to calculate design strength of geogrid used in MSEW(mechanically stabilized earth wall) design is usually obtained in the field test simulating real construction condition. However, damages occurred in geogrid during backfill work are influenced by many factors such as polymer types, unit weight per area, backfill construction method and gradation of backfill material and field test considering these factors demand lots of time and costs. In this study, factors affecting installation damage are analyzed and empirical method to evaluate reduction factor for installation damage using maximum particle size in backfill material is suggested.

• Transactions of the Korean Society of Automotive Engineers
• /
• v.13 no.3
• /
• pp.58-63
• /
• 2005

In order to minimize weight of vehicle seat, an optimum design of aluminum seat is presented while satisfying stress and fatigue life constraints. In this study, the analysis model is validated by comparing it's stress with that of test. Then, two-level orthogonal array is used to estimate the design sensitivity for 7 design variables. Finally, the sequential approximate optimization (SAO) is performed using the constructed RSM models. The approximate RSM models are sequentially updated using the analysis results corresponding to the approximate optimum obtained during the SAO. After 14 analyses, the SAO gives an optimal design that can reduce 16.7$\%$ of weight while increasing 369$\%$ of fatigue life and satisfying stress constraint.

• Proceedings of the KIEE Conference
• /
• 2011.07a
• /
• pp.800-801
• /
• 2011

This paper proposes a grid-connected to rotor type doubly fed induction generator (DFIG) in which the rotor winding is connected to the grid instead of the stator winding. The stator size and weight of the proposed grid-connected to rotor type DFIG can be reduced because the proposed type can use rotor core more efficiently compared to the stator type DFIG. In order to verify the size and weight reduction of the proposed type, the loading distribution method (LDM) is utilized. As a design result, the stator outer diameter and weight of the proposed type were decreased. The equivalent circuit analysis and finite element method also performed to verify the design results and to analyze characteristics of the novel DFIG.

• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 2001.04a
• /
• pp.823-826
• /
• 2001

A shape optimization of a rib of a bolster of a bogie frame is attempted and a dimension optimization on upper and lower plates is also carried out for the reduction of the weight of bogie frame. In addition, the dynamic characteristics of the weight reduced model are investigated by an analysis of a natural frequency and a transient analysis. The results show that the first natural frequency of an optimized model is larger than that of the lowest design value. And the results of transit analysis based on the experimental stress also show smaller value than the yield stress. Thus the optimized model attempted in this study is considered to be structurally stable and useful for the improvement of railway carriages.

• Proceedings of the KSR Conference
• /
• 2004.10a
• /
• pp.579-584
• /
• 2004

In development of the bogie, the fatigue strength of the bogie frame is an important design criteria. Also the bogie frame weight reduction is required in order to save energy and materials. In this study. structural analysis of bogie frame by using the finite element method has been performed for the various loading conditions according to the UIC standards and it has been attempted minimize the weight of bogie frame by back-propagation neural network and genetic algorithm. Finite element mesh generation and finite element analysis were performed by Altaire Hyper Mesh and ABAQUS.

• Proceedings of the Korean Society for Technology of Plasticity Conference
• /
• 2007.05a
• /
• pp.361-363
• /
• 2007

The light weight aluminum subframe for automobile chassis part was developed using hybrid process, i.e. extruforming, press stamping and MIG welding. To achieve a 30 % weight reduction compared with conventional steel subframe keeping satisfactory performance, the design of cross-section of extruforming part was introduced, then forming simulation was performed and the final design was determined. In addition, we tried to estibilish optimun aluminum welding conditions for good penetration depth and few pore defact, finally the prototype of aluminum subframe was assembled using MIG welding method.

• Transactions of the Korean Society of Mechanical Engineers A
• /
• v.41 no.6
• /
• pp.561-566
• /
• 2017

The weight reduction design process of tension links could be studied based on the variation of tension, bending and torsional stiffness after substituting STKM11A steels with aluminum alloys (A356) with tensile strength of 245 MPa. The existed I-beam type link component may have a weak point for loads applied from a special direction. Therefore, it was investigated to the optimal shape of the link component that could withstand loads from all directions and at the same time reduce weight. Various types of link shapes were designed and analyzed, and the optimized shape was found. The optimized design can reduce over 40% of the original steel link weight, and it could be suggested for light-weight design guides and safe design conditions for the development of tension links.

• Transactions of Materials Processing
• /
• v.28 no.4
• /
• pp.203-211
• /
• 2019

In this study, the weight of type IV pressure vessel is optimized through the burst pressure condition using the finite element analysis (FEA) based on the genetic algorithm (GA). The optimization design variables include the thickness of composite layers and the winding angles. The optimized design variables are validated using the numerical simulations for the pressure vessel. Consequently, the weight is decreased by about 6.5% as compared to the previously reported results for Type III pressure vessel. Additionally, a method which reduces the entire optimization time is proposed. In the original method, the population size is constant across all generations. However, the proposed method could reduce the workload through the reduction of the population size by half for every 25 generations. Thus, the proposed method is observed to increase the weight by about 0.1%, however, the working time for the optimization could be decreased by about 46.5%.