• Title/Summary/Keyword: The surface hardness

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The effect of compress residual stresses of shot peening for fatigue strength of SUP7 and SAE9254 steel (SUP7 및 SAE9254강의 피로강도에 미치는 압축잔류응력의 영향)

  • Park, K.D.;Jung, C.G.
    • Journal of Power System Engineering
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    • v.5 no.4
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    • pp.67-73
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    • 2001
  • Recently the steel parts used at automobiles are required to be used under high stress more than ever before in need of the weight down. To achieve this requirement of a high strength steel, it must be necessary to decrease inclusion content and surface defect as like decarburization, surface roughness etc.. In this study, the surface conditions are measured to know the influence on fatigue properties by two cases of two-stage shot peening iud single-stage shot peening for two kinds of spring steel(SUP7, SAE9254). This study shows the outstanding improvement of fatigue properties at the case of two-stage shot peening in the rotary bending fatigue test and this is assumed to be from decreasing the surface roughness unchanging the surface hardness increasing the compressive residual stress. Results also show fatigue failures originated at inclusion near surface, and this inclusion type is turned out to be a alumina of high hardness.

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MONO-MATERIAL PRSSURE-CONDUCTIVE RUBBER SENSOR WITH TEMPERATURE SENSITIVITY FOR REALIZING ARTIFICIAL SKIN SENSING

  • Yuji, Jun-ichiro;Shida, Katsunori
    • 제어로봇시스템학회:학술대회논문집
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    • 1997.10a
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    • pp.1314-1317
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    • 1997
  • For realizing artificial skin sensing as a final goal, a mono-material pressure-conductive rubber sensor which is also sensitive for temperature is described. Firstly, discimination of the hardness and the thermal property of material using a proposed sensor is presented. Furthermore, a tactile sensor constints of four pressure-conductive rubber sensor to discriminate surface model which imitaties the surface roughness of material is proposed.

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Microstructure Evolution and Mechanical Properties of Wire-Brushed Surface and Roll-Bonded Interface of Aluminum Sheets (와이어 브러싱한 알루미늄 판재 표면 및 압연접합 계면의 미세조직 및 기계적 성질)

  • Kim, Su-Hyeon;Kim, Hyoung-Wook;Kang, Joo-Hee;Euh, Kwangjun
    • Korean Journal of Metals and Materials
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    • v.49 no.5
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    • pp.380-387
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    • 2011
  • Wire brushing, which is a typical surface preparation method for roll bonding, has recently been highlighted as a potentially effective method for surface nanocrystallization. In the present study, the microstructure evolution and hardness of the wire-brushed surface and roll-bonded interface of a 1050 aluminum sheet were investigated. Wire brushing formed protruded layers with a nanocrystalline structure and extremely high surface hardness. After roll bonding, the protruded layers remained as hard layers at the interface. Due to their hardness and brittleness the interface hard layers, can affect the interface bonding properties and also play an important role determining the mechanical properties of multi-layered clad sheets.

Surface Modification of Aluminum by Nitrogen ion Implantation (질소이온주입에 의한 알루미늄의 표면개질특성)

  • Kang Hyuk Jin;Ahn Sung Hoon;Lee Jae-Sang;Lee Jae Hyung;Kim Kyong Gun
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.12 s.177
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    • pp.124-130
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    • 2005
  • The research on surface modification technology has been advanced to improve the properties of engineering materials. ion implantation is a novel surface modification technology to enhance the mechanical, chemical and electrical properties of substrate's surface using accelerated ions. In this research, nitrogen ions were implanted into aluminum substrates which would be used for mold of rubber materials. The composition of nitrogen ion implanted aluminum alloy and nitrogen ion distribution profile were analyzed by Auger Electron Spectroscopy (AES). To analyze the modified surface, properties such as hardness, friction coefficient, wear resistance, contact angle, and surface roughness were measured. Hardness of ion implanted specimens was higher than that of untreated specimens. Friction coefficient was reduced, and wear resistance was improved. From the experimental results, it can be expected that ion implantation of nitrogen enhances the surface properties of aluminum mold.

THE EFFECTS OF DENTURE CLEANSERS AND DISINFECTANTS ON THE COLOR, SURFACE HARDNESS, SURFACE ROUGHNESS OF DENTURE BASE RESINS (의치세정제와 소독제가 의치상 레진의 색조, 표면경도, 표면조도에 미치는 영향에 대한 연구)

  • Yang Hee-Jin;Jang Bok-Sook;Chung Dong-June;Heo Seong-Joo;Han Dong-Hoo;Shim June-Sung;Chang Myung-Woo
    • The Journal of Korean Academy of Prosthodontics
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    • v.39 no.1
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    • pp.105-113
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    • 2001
  • The purpose of this study is to compare effects of denture cleansers and disinfectants on the color. surface hardness, and surface roughness of reinforced acrylic resin using polyhedral oligosilsesquioxane molecules(POSS resin) to those of common resins. According to manufacturer's instructions, 45 specimens were made from three denture resins(Luciton 199, Paladent 20, POSS resin), and polished. Five denture cleansers(distilled water, glutaraldehyde, alkaline hypochlorites, chlorhexidine, alkaline peroxides) in combination with three denture resins were evaluated before and after immersion for 7 days. Color data in $L^*a^*b^*$ system were measured with a colorimeter. Surface hardness data were measured with a microhardness tester. Surface roughness data were measured with a 3-dimensional surface analyzer. Data were analyzed with two-way ANOVA, one-way ANOVA, and t-test. The results were as follows : 1. All resins(Luciton 199, Paladent 20, POSS resin) showed significant differences in color after immersion in hypochlorites(p<0.05). 2. POSS resin showed significant differences in color compared with Paladent 20 in all denture cleansers, but no statistically significant differences with Luciton 199(p<0.05). 3. Luciton 199 showed significant differences of surface hardness in chlorhexidine, Paladent 20 showed significant differences in glutaraldehyde and chlorhexidine. POSS resin showed a little change of surface in all denture cleanser, but no statistically significant differences(p<0.05). 4. Luciton 199 and Paladent 20 showed significant differences of surface roughness in hypochlorites and glutaraldehyde, and POSS resin showed no statistically significant differences in all denture cleansers(p<0.05).

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The change of the hardness and yield strength in the nickel electrodeposits depending upon the electrolysis condition (전해조건에 따른 니켈전착층의 경도와 항복 강도의 변화)

  • 예길촌;김광수
    • Journal of the Korean institute of surface engineering
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    • v.16 no.1
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    • pp.3-9
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    • 1983
  • The change of the hardness and yield strength depending upon the electrolysis conditions was investigated for Watts and bright nickel electrodeposits. The hardness of Watts nickel electrodeposits decreased with increasing current density in the range of 1-15A/Am2, while it increased with increasing bath temperature. The hardness of bright nickel deposits increased noticebly in comparison with that of Watts nickel electro-deposits. The hardness and the yield strength of the bright nickel electrodeposits increased considerably with decreasing current density and the highest value was obtained at the lowest current density (1A/dm2), while they decreased noticebly at the bath temperature of 80$^{\circ}C$ in comparison with that of 40-60$^{\circ}C$. The change of the hardness and the yield strength of bright nickel electrodeposits depending upon the electrolysis conditions could be mainly attributed to the variation of organic additives codeposited in the electrodeposits. The recrystallizatioin temperature(50% softening temperature) of the Wattss and the bright nickel electro-deposits was 520-280$^{\circ}C$ and 350-410$^{\circ}C$ respectively and then the recystallization temperature of bright nickel deposits was lower than that of the Watts nickel electrodeposits.

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Adhesion Improvements of $TiB_2$ Coatings on Nitrided AlSl H13 Steel ($TiB_2$ 코팅의 접착력 향상을 위한 AlSl H13 steel의 질화처리)

  • Park Bohwan;Jung Dong-Ha;Kim Hoon;Lee Jung-Joong
    • Journal of the Korean institute of surface engineering
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    • v.38 no.2
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    • pp.79-82
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    • 2005
  • This study investigated the effect of nitriding on the hardness and adhesion properties of $TiB_2$ coatings. Inductively coupled plasma (ICP) was used for both nitriding and deposition. By applying ICP, H13 steel was nitrided at a high rate of $50\;{\mu}m/hr$. After nitriding, a Fe4N compound layer or a diffusion layer was formed according to the hydrogen/nitrogen ratio. Both layers could improve the load-bearing capacity of the substrate by increasing the substrate hardness. The adhesion of the $TiB_2$ coatings increased to $\~30N$ after nitriding, but the hardness of the coating was lowered to 20-30 GPa. However, the adhesion of the $TiB_2$ coatings with a high hardness (>60 GPa) could not be improved substantially by nitriding due to the large difference in hardness between the coating and the substrate. The grain size of the $TiB_2$ coating was larger on the nitrided substrates, resulting in a decrease in the hardness of the coating.

A Behavior of Embrittlement at the Subsurface Zones of Multiphase Steels Charged with Hydrogen (수소주입시킨 다상조직강의 Subsurface Zone 내 취성화 거동)

  • Kang, Kae-Myung;Park, Jae-Woo;Choi, Jong-Un
    • Journal of the Korean institute of surface engineering
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    • v.46 no.1
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    • pp.48-53
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    • 2013
  • In the present work, it was investigated a behavior of hydrogen embrittlement at the subsurface zones of 590 DP steels by using the micro-Vickers hardness test. The micro-Vickers hardnessess of DP steels were measured to evaluate the degree of embrittlement as the effective hardening depths of subsurface zones with hydrogen charging conditions. The results showed that the distributions of micro-Vickers hardness in width varied from maximum hardness 239.5 Hv to minimum hardness 174 Hv, while the depth of effective hardening layer at the subsurface zones of DP steels was from $320{\mu}m$ to $460{\mu}m$ with hydrogen charging conditions, respectively. It was proposed that the distribution of microhardness be used as the evaluation index of the degree of embrittlement. But the variations of martensite volume fractions were not affected along depth of hardening at the same changing time, hydrogen charging times were appeared as an effective factor of the degree of embrittlement. Therefore, the micro-Vickers hardness test is an attractive tool for evaluation of hydrogen embrittlement at the subsurface zones of these DP steels.

Effects of Alloying Element and Heat Treatment on Properties of Cu-Ti Alloys

  • Suk, Han-Gil;Hong, Hyun-Seon
    • Journal of the Korean institute of surface engineering
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    • v.42 no.5
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    • pp.246-249
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    • 2009
  • Cu-Ti alloys with titanium in the range of 0.5-6.0 wt% were developed to evaluate the effect of the titanium content and heat treatment on microstructure, hardness, and electrical conductivity. The hardness of the Ti-added copper alloys generally increased with the increase in titanium content and hardening was effective up to the 2.5 wt%-Ti addition. Microstructural examination showed that the second phase of $Cu_4Ti$ started to precipitate out from the 3.0 wt% Ti-addition, and the precipitate size and volume fraction increased with further Ti addition. Aging of the present Cu-Ti alloys at $450^{\circ}C$ for 1 h increased the hardness; however, the further aging up to 10 h did not much change the hardness. In the present study, it was inferred that in optimal Ti addition and aging condition Cu-Ti alloy could have the hardness and electrical conductivity values which are comparable to those of commercial Cu-Be alloy.

Residual Stress Prediction and Hardness Evaluation within Cross Ball Grooved Inner Race by Cold Upsetting Process (냉간 업셋팅 공정에 의한 경사형 볼 그루브를 갖는 내륜의 잔류응력 예측 및 경도 평가)

  • T.W. Ku
    • Transactions of Materials Processing
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    • v.32 no.4
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    • pp.180-190
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    • 2023
  • This study deals with residual stress prediction and hardness evaluation within cross ball grooved inner race fabricated by cold upsetting process consisted of upsetting and ejection steps. A raw workpiece material of AISI 5120H (SCr420H) is first spheroidized and annealed, then phosphophyllite coated to form solid lubricant layer on its outer surface. To investigate influences of the heat treatment, uni-axial compression tests and Vickers micro-hardness measurements are conducted. Three-dimensional elasto-plastic FE simulations on the upsetting step and the ejection one are performed to visualize the residual stress and the ductile (plastic deformation) damage. External feature of the fabricated inner race is fully captured by using an optical 3D scanner, and the micro-hardness is measured on internal cross-sections. Consequently, the dimensional compatibility between the simulated inner race and the fabricated one is ensured with a difference of under 0.243mm that satisfied permissible error range of ±0.50mm on the grooved surface, and the predicted residual stress is verified to have similar distribution tendency with the measured Vickers micro-hardness.