• Title/Summary/Keyword: The steel industry

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Comparison of Threshold Stress Intensity Factor and Fatigue Limit for Micro-crack of Offshore Structural Steel F690

  • Gu, Kyoung-Hee;Lee, Gum-Hwa;Lee, Weon-Gu;Oh, Chang-Seok;Nam, Ki-Woo
    • Journal of the Korean Society of Industry Convergence
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    • v.25 no.2_1
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    • pp.141-148
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    • 2022
  • In this paper, the evaluation equations proposed by Tange et al. and Ando et al. were used to evaluate the threshold stress intensity factor ∆KRth(s) and fatigue limit ∆𝜎Rwc, according to the small crack of offshore structural steel F690. Despite the differences in concept and shape of the two equations, the ∆KRth(s) and ∆𝜎Rwc proved completely consistent. It is possible to use these equations to evaluate the dependence of the crack length on the ∆KRth(s) and ∆𝜎Rwc of structures made of all steel grades. With these equations, the characteristics of microcracks can be quantitatively evaluated, and the safety and reliability of the structure can be secured.

Characteristics of Zn-Ni Electrodeposition of 60 kgf/$\textrm{mm}^2$ Grade Transformation Induced Plastic Steel Sheets for Automotive Body (60 kgf/$\textrm{mm}^2$급 자동차용 변태유기소성강화강 Zn-Ni 전기도금 특성 연구)

  • Kim D. H.;Kim B. I.;Jeon Y. T.;Jeong Y. S.
    • Journal of the Korean institute of surface engineering
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    • v.37 no.5
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    • pp.263-272
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    • 2004
  • High strength steels such as transformation induced plastic steel, dual phase and solid solution Hardening have been developed and continuously improved due to the intensified needs in the automotive industry. But silicon and manganese in transformation induced plastic steels were known to exhibit harmful effects on galvannealing reaction by oxide film formed during heat treatment. Therefore, in this work, the applicability of Zn-Ni electrodeposition instead of hot dip galvannealed coating to transformation induced plastic steels was evaluated and optimum electroplating condition was investigated. Based on these investigations optimized electroplating conditions were proposed and Zn-Ni electrogalvanized steel sheet was produced by EGL (electrogalvanized line). Its perfomance properties for automotive steel was evaluated.

Shear response of lean duplex stainless steel plate girders

  • Armoosh, Salam R.;Khalim, A.R.;Mahmood, Akram Sh.
    • Structural Engineering and Mechanics
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    • v.54 no.6
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    • pp.1267-1281
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    • 2015
  • Carbon steel plate girders have been used on a large scale in the building industry. Nowadays, Lean Duplex Stainless Steel (LDSS) plate girders are gaining popularity as they possess greater strength and are more impervious to corrosion than those that are constructed from carbon steel. Regardless of their popularity, there is very limited information with regards to their shear behavior. In this paper, the non-linear finite element analysis was employed to investigate the shear behavior of LDSS plate girders. Parameters considered were the web thickness, the flange width, and the girders aspect ratio. The analysis revealed that although the shear behavior of the LDSS girders was no different from that of carbon steel plate girders, it had obviously been affected by the non-linearity of the material. Furthermore, the selected parameters were found to pronounce effect on the shear capacity of the LDSS girders. That is, the shear capacity increased considerably with web thickness, and increased slightly with flange width. However, it was reduced as the aspect ratio increased. Comparisons between the finite element analysis failure loads and those predicted by the current European Code of Practice revealed that the latter underestimated the shear strength of the LDSS plate girders.

Evaluation of Harmless Crack Size according to Residual Stress Depth of Induction Hardened SCM440 Steel (유도경화한 SCM440 강의 잔류응력 깊이에 따르는 무해화 균열 크기 평가 )

  • Jong-Kyu Park;Ki-Hang Shin;Byoung-Chul Choi;In-Duck Park;Ki-Woo, Nam
    • Journal of the Korean Society of Industry Convergence
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    • v.26 no.4_2
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    • pp.571-576
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    • 2023
  • In this study, the harmless crack size(ahml) according to the residual stress depth was evaluated using the fatigue limit of SCM440 steel by quenching-tempering(QT) and induction hardening(IH), and threshold stress intensity factor of QT steel. Because the residual stress increased rapidly as the crack depth increased, ahml was determined at the depth of all the crack aspect ratio(As) regardless of Type I-III, and ahml also increased according to the residual stress depth. ahml was minimal at As=1.0 and maximal at As=0.1, but was almost similar on each Type. ahml was small the dependence on As.

Effects of the Types of Coating on the Laser Brazing Characteristics of Dissimilar Joints between Mg Alloy and Steel Sheet (마그네슘합금과 철강 이종소재의 레이저 브레이징 특성에 미치는 도금층의 영향)

  • Lee, Mok-Young;Kim, Sook-Whan;Nasiri, Ali M.;Zhou, Norman Y.
    • Journal of Welding and Joining
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    • v.31 no.4
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    • pp.7-12
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    • 2013
  • The dissimilar welding between magnesium alloy and steel sheet was required in automobile industry to increase the strength of the dissimilar joints. Laser brazing is one of the good joining processes for Mgsteel dissimilar joint. In this study, the effect of coating materials was evaluated on the laser brazing for the dissimilar joint between AZ31 and coated steels such as Zn, Sn and Ni. Diode direct laser was used to braze the lap-edge joint with Mg600 filler wire and Superior #21 flux. The wettability was best on Zn coated steel. The interlayer was formed at the interface between brazement and steel for all coating materials. The strengths of brazed specimen were 146.5N/mm, 204.6N/mm and 101.6N/mm for Zn, Sn and Ni coated steel respectively.

Tensile strength of thick plate welded joint with weld HAZ softening for hight heat input welding (대입열 용접에 의한 HAZ연화부를 갖는 극후판 용접이음부의 인장강도 평가)

  • Jang Tae-Won;Nam Seong-Gil;An Gyu-Baek
    • Proceedings of the KWS Conference
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    • 2006.05a
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    • pp.92-93
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    • 2006
  • In recent time there are vigorous requirement for the use of thick steel plate in various industrial fields including shipbuilding industry. Application of TMCP steel plates, especially, is increase progressively. As a welding process for thick steel plate assembly high heat input welding method is used. However, HAZ softening of TMCP steel plates has a possibility to reduce the strength of welded joint. In this study, therefore, tensile strength of TMCP welds had softened HAZ was examined using numerical calculation and experiment.

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Evaluation on Corrosion of A106 Carbon Steel using AE Technique (음향방출기법을 이용한 A106 탄소강의 부식평가)

  • Lee, Jin-Kyung;Lee, Sang-Pill
    • Journal of Ocean Engineering and Technology
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    • v.22 no.5
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    • pp.100-105
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    • 2008
  • A106 Carbon Steel has recently been used as the material for pipes, nozzles, and tank shells in nuclear power plants. Its corrosion resistance gives the steel many advantages for use in structures under high temperature and high pressure. This steel is also expected to be used as a structural material in the shipbuilding industry for applications involving severe conditions, such as high temperature and pressure. In this study, the mechanical properties of A106 carbon steel were evaluated in regard to its corrosion times. The tensile and yielding strengths decreased as the corrosion time increased. In particular, the tensile strength was influenced by corrosion. In addition, an acoustic emission (AE) technique was used to clarify the microscopic damage to specimens that had undergone corrosion for a certain period. It was found that AE parameters, such as events, energy, duration time, and amplitude were useful for evaluating the degree of damage and remaining life of the corroded specimen. Various properties of the waveform and frequency range were also seen, based on the degree of damage to the specimen from the corrosion time.

CFD and Experimental Study of Gas Flow Inside the Steel Pipe Fitted in Reciprocating Hydrogen Compression System (왕복동식 압축시스템에 연결된 파이프 내부의 유동특성에 관한 CFD와 실험)

  • Rahman, Mohammad-Shiddiqur;Lee, Gyeong-Hwan;Lee, Kwang-Sung;Chung, Han-Shik;Jeong, Hyo-Min
    • Proceedings of the SAREK Conference
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    • 2009.06a
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    • pp.1513-1520
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    • 2009
  • Renewability and pollutant free energy source makes hydrogen energy popular rapidly. Hydrogen gas pressure which is after passing through reciprocating compressor part has high pulsation wave form. A unit, snubber is used as compressor components to reduce the harmful pulsation waveform and to remove the impurities in the hydrogen gas. An experiment has been conducted to investigate the pulsation reduction performance of a steel pipe used in snubber system. The amplitude of pressure reduction were varied from $0.054{\sim}0.321\;kPa$ for 10 hz to 60 hz motor speed. Compressor operation by motor with 10 to 60 hz were resulted in reduction of pressure pulsation from 16.415% to 35.151%. Pressure losses were varied from $0.001%{\sim}0.759%$, and pressure drop per centimeter of the steel pipe were varied from $0.0160{\sim}16.03\;Pa$.

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Conceptual Design and Technical Feasibility Analysis of an All-in-one Attachment Based Steel Pipe Pile Cutting Robot (굴삭기 기반 강관말뚝 두부정리 및 절단 부위 핸들링 로봇의 개념디자인 및 기술적 타당성 분석)

  • Yeom, Dong Jun;Han, Jae Hyun;Jung, Eui Hyun;Kim, Young Suk
    • Journal of the Architectural Institute of Korea Structure & Construction
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    • v.34 no.11
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    • pp.45-54
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    • 2018
  • The primary objective of this study is to develop a conceptual design of all-in-one attachment based steel pipe pile cutting robot that improves the conventional work in safety, quality, convenience and productivity. For this, the following research works are conducted sequentially; 1)literature review, 2)field investigation, 3)selection of element technology for conceptual design, 4)deduction of conceptual design and its work process, 5)technical feasibility analysis of the conceptual design and its work process. As a result, leveling laser and laser detector, plasma cutter, rotary grapple are selected as core technologies. Futhermore, a conceptual design and work process of an all-in-one attachment based steel pipe pile cutting robot are developed based on the core technologies. According to the technical feasibility analysis result, at least 76.8% of the respondents are selected positive answer about each device of the all-in-one attachment based steel pipe cutting robot. It is expected that the application range and impact on the construction industry will be enormous due to the increasing trend of the steel pipe pile market.

Experimental Testing and Finite Element Modelling of Steel Columns Weakened to Facilitate Building Demolition

  • van Jaarsveldt, W.J.;Walls, R.S.;van der Klashorst, E.
    • International journal of steel structures
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    • v.18 no.5
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    • pp.1483-1496
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    • 2018
  • Negligible research has been conducted to date on how to analyse weakened columns, thus safety risks are still involved when structures are weakened prior to demolition. There are various methods available for demolishing steel structures. One of the most effective methods that has been developed involves pre-cutting steel columns at a certain height, so that the least effort can be used to collapse the structure by means of pulling out some of the columns. This paper presents (a) an experimental setup developed to test the capacity of axially loaded weakened columns, which is used to (b) validate a finite element (FE) model. The two pre-cuts that are presented in this paper are (1) the double window cut and (2) the triangular window cut, which are both commonly used in industry. A column weakened with a double window cut or triangular window cut reduces the axial load capacity by up to 50 and 40%, respectively. The FE models developed predict the axial failure load of weakened columns for a double window cut and triangular window cut are generally within an accuracy of less than 8 and 10%, respectively. It is shown at higher slendernesses the influence of column cuts is less than would be intuitively expected because global buckling becomes dominant.