• Title/Summary/Keyword: Textile effluent

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Recycling of rayon industry effluent for the recovery and separation of Zn/Ca using Thiophosphinic extractant

  • Jha, M.K.;Kumar, V.;Bagchi, D.;Singh, R.J.;Lee, Jae-Chun
    • Proceedings of the Korean Institute of Resources Recycling Conference
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    • 2006.05a
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    • pp.78-85
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    • 2006
  • In textile industries, waste effluent containing zinc is generated during the manufacture of rayon yarn from the wood pulp or cotton linters. Due to the strict environmental regulations and the presence of toxic metallic and other constituents, the discharge of industrial effluents in the sewage or disposal of solid sludge as landfill is restricted. Before recycling of zinc as zinc sulphate solution to the spinning-bath of the rayon manufacturing plant the zinc sulphate solution must be free from calcium, which is deleterious to the process as gypsum precipitates with the increase in concentration and forms scale in the bath. In the present work an attempt has been made to develop a process following solvent extraction technique using thiophosphinic extractants, Cyanex 272 and 302 modified with isodecanol and diluted in kerosene to recover zinc from rayon effluent. Various process parameters viz. extraction of zinc from different concentration of solution, distribution ratio, selective extraction, O/A ratio on extraction and stripping from the loaded organic, complex formation in the organic phase etc. have been studied to see the feasibility of the process. The extractant Cyanex 302 has been found selective for the recovery of 99.99% of zinc from the effluent above equilibrium pH 3.4 maintaining the O/A ratio of 1/30 leaving all the calcium in the raffinate. It selectively extracted zinc in the form of complex $[R_{2}Zn.3RH]_{org}$ and retained all the calcium in the aqueous raffinate. The zinc from the loaded Cyanex 302 can be stripped with 10% sulphuric acid at even O/A ratio of 10 without affecting the stripping efficiency. The stripped solution thus obtained could be recycled in the spinning bath of the rayon plant. The raffinate obtained after the recovery of zinc could be disposed safely without affacting environment.

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A Study on Color Treatment of Dyeing Wastewater with Bittern+Iron(II) chloride (간수+염화일철을 이용한 염색폐수 색도처리에 관한 연구)

  • 김만구;서명포
    • Textile Coloration and Finishing
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    • v.12 no.3
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    • pp.218-223
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    • 2000
  • Color removal of dyeing wastewater is becoming more important due to intensive limitation on color unit of effluent water, so this study was to investigate an efficient color removal of dyeing wastewater. We found that bittern+iron chloride(II) inorganic coagulant developed by Kabool research center is much higher than any other inorganic coagulants for color removal. Optimum pH of this coagulant was 10.5 and removed more than 90% for color removal efficiency. The results showed that COD and color unit of effluent water was average 60mg/L and 200~250 units when continuous activated sludge test after coagulation with this coagulant has done. From the results of the experiments, the application of bittern+iron chloride(II) inorganic coagulant can save the operating cost of wastewater treatment plants.

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Modification of C.I. Acid Red 57 Synthesis Process (C.I. Acid Red 57의 제조공정 개선에 관한 연구)

  • Chung, Sang Woo;Kim, Jae Pil
    • Textile Coloration and Finishing
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    • v.9 no.5
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    • pp.75-81
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    • 1997
  • o-Aminobenzene sulfone-N-ethylanilide, the diazo component of C.I. Acid Red 57, is currently being diazotised by the use of nitrosylsulphuric acid because of its high molecular weight and weak basicity. However, this method has many problems such as complicated manufacturing process and discharge of large volume of strong acidic effluent. In this study, the possibility of replacing nitrosylsulphuric acid method by direct method, which is simpler and produces less effluent, has been checked and the optimum process condition was studied. The effect of HCl concentration, the amount of sodium nitrite and particle size of diazo component on diazotisation yield was investigated. The optimum pH condition for coupling reaction was also evaluated.

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Selection of coagulant using jar test and analytic hierarchy process: A case study of Mazandaran textile wastewater

  • Asadollahfardi, Gholamreza;Zangooei, Hossein;Motamedi, Vahid;Davoodi, Mostafa
    • Advances in environmental research
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    • v.7 no.1
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    • pp.1-11
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    • 2018
  • Textile factories are one of the industries which its wastewater treatment is a challenging issue, especially in developing countries and a conventional treatment cannot treat all its pollutants properly. Using chemical coagulants is a technique for physical and chemical primary treatment of the wastewater. We applied jar test for selection of suitable coagulant among the five coagulants including alum, calcium hydroxide, ferrous sulfate, ferrous chloride and barium chloride for the effluent of wastewater in Mazandran textile factory located in Mazandran Province, Iran. In addition, jar test, we also used analytic hierarchy process (AHP) method considering criteria which included coagulation cost, sensitivity to pH change, the amount of sludge generation and side effects for coagulation. The results of the jar test indicated that calcium hydroxide was proper among the coagulants which it removed 92.9% total suspended solid (TSS), 70% dye and 30% chemical oxygen demand. The AHP analysis presented that calcium hydroxide is more suitable than other coagulants considering five criteria.

MBR technology for textile wastewater treatment: First experience in Bangladesh

  • Saha, Pradip;Hossain, Md. Zakir;Mozumder, Md. Salatul I.;Uddin, Md. Tamez;Islam, Md. Akhtarul;Hoinkis, Jan;Deowan, Shamim A.;Drioli, Enrico;Figoli, Alberto
    • Membrane and Water Treatment
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    • v.5 no.3
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    • pp.197-205
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    • 2014
  • For the first time in Bangladesh, a bench scale membrane bioreactor (MBR) unit was tested in treating a textile wastewater in the industry premises of EOS Textile Mills LTD, Dhaka for three months. The performance of the unit was compared with that of the conventional activated sludge treatment plant, which is in operation in the same premises. The COD and BOD removal efficiency of the MBR unit reached to around 90% and 80% respectively in 20 days whereas the removal efficiency of the conventional treatment plant was as low as 40-50% and 38-40% respectively. The outlet COD and the BOD level for the MBR unit remained stable in spite of the fluctuation in the feed value, while the conventional effluent treatment plant (ETP) failed to keep any stabilized level. The performance of the MBR unit was much superior to that of the functional ETP and the water treated by the MBR system can meet disposal standard.

Chemical coagulation and sonolysis for total aromatic amines removal from anaerobically pre-treated textile wastewater: A comparative study

  • Verma, Akshaya K.;Bhunia, Puspendu;Dash, Rajesh R.
    • Advances in environmental research
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    • v.3 no.4
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    • pp.293-306
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    • 2014
  • The present study primarily focuses on the evaluation of the comparative effect of chemical coagulation and ultrasonication for elimination of aromatic amines (AAs) present in anaerobically pretreated textile wastewater containing different types of dyes including azo dyes. Color and COD reduction was also monitored at the optimized conditions. The production of AAs was measured spectrophotometrically in the form of total aromatic amines (TAAs) and also verified with high performance liquid chromatography (HPLC) selectively. A composite coagulant, magnesium chloride (MC) aided with aluminium chlorohydrate (ACH) in an equal ratio (MC + ACH) was utilized during the coagulation process, which yielded 31% of TAAs removal along with 85% of color and 52% of COD reduction. At optimized power (200 W) and sonication time (5 h), an appreciable TAAs degradation efficiency (85%) was observed along with 51% color reduction and 62% COD removal using ultrasonication. The chromatographic data indicate that sulphanilic acid and benzidine types of aromatic amines were produced after the reductive cleavage of utilized textile dyes, which were effectively mineralized after ultrasonication. The degradation followed the first order kinetics with a correlation coefficient ($R^2$) of 0.89 and a first-order kinetic constant (k) of $0.0073min^{-1}$.

Refractory Textile Wastewater Treatment Using Cell-Immobilized Polyethylene glycol Media (PEG 포괄고정화담체를 이용한 난분해성 염색폐수 처리)

  • Han, Duk-Gyu;Cho, Young-Jin;Bae, Woo-Keun;Hwang, Byung-Ho;Lee, Yong-Woo
    • Journal of Korean Society of Environmental Engineers
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    • v.28 no.3
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    • pp.345-350
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    • 2006
  • This study investigated the removal of recalcitrant organics in dyeing wastewater using a fluidized bed reactor(FBR) that contained cell-immobilized pellets. The pellets were manufactured and condensing the gel phase by mixing PEG-polymer and cells to form micro-porous PEG-polymer pellets whose size were ${\Phi}\;4mm{\times}H\;4mm$ on average. An industrial activated sludge without any pre-adaptation was used for the cell immobilization because it gave an equivalent removal efficiency to a pre-adapted sludges. The feed was obtained from an effluent of a biological treatment plant, which contained $SCOD_{Cr}$ of 330 mg/L and $SBOD_5$ of 20 mg/L. The $SCOD_{Cr}$ removal efficiency was over 45% and the effluent $COD_{Mn}$ concentration was less than 100 mg/L at HRTs from 6 to 24 hrs. The optimum HRT in the FBR was determined as 12 hrs considering the removal efficiency and cost. When a raw wastewater containing 768 mg/L of $COD_{Cr}$ was fed to the FBR, the effluent $COD_{Cr}$ concentration increased only slightly, giving a 70% of $COD_{Cr}$ removal or a 97% of $BCOD_5$ removal. This indicated that the FBR had an excellent capability of biodegradable organics removal also. In conclusion, the FBR could be applied to textile wastewater treatment in place of an activated sludge process.

The technical transfer on manufacture technique of environmental-friendly leather for improved effluent quality in beamhouse process (피혁 폐수의 오염 저감을 위한 피혁 준비 공정 기술 보급(Carbonate계 Nitrogen-free deliming agent 합성 및 적용연구))

  • Yun, Jong-Kuk;park, Jae-Hyung;Cho, Do-kwang;Paik, In-Kyu;Kim, Han-Do
    • Journal of the Korea Organic Resources Recycling Association
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    • v.12 no.3
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    • pp.134-139
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    • 2004
  • A study was made on the synthesis of a carbonate base nitrogen-free deliming agent using a non-phosgene compound applicable to the deliming process, which is one of the biggest sources of pollutant increasing the T-N concentration in the effluent from the leather making processes. And also studied on the possibility of using the agent in the deliming process. Through measurement of T-N, BOD, COD and SS in the effluent after the agent is used, contents of Ca and Cr and TS in the leather after the deliming process were measured, by which deliming efficiency, influences to the physical properties of the chromium tanned leather and reducing effects of T-N, BOD, COD and SS concentrations in the effluent could be confirmed. Thus an eco-friendly study has been conducted.

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The Photocatalytic Degradation of Textile Effluent Containing Azo-Dye by UV/TiO2 AOP

  • 이태경;나영수;송승구
    • Proceedings of the Korean Environmental Sciences Society Conference
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    • 2001.11a
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    • pp.97-98
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    • 2001
  • Acid Orange 7과 Methyl Orange의 경우, UV 빛을 조사하고 $TiO_2$ powder를 투여하였을 때 120분 이내에 탈색이 완전히 이루어짐으로써 색도를 80% 이상 제거할 수 있었다. 광촉매량이 증가할수록 촉매표면적이 증가하여 광반응 속도의 증가를 가져오나, 과도한 촉매량의 투입은 오히려 UV 빛의 효과적인 투과를 방해함으로써 광반응 속도를 감소시킨 것으로 사료된다. 초기 pH는 반응 속도에 큰 영향을 미치지 못하는 것으로 나타났으며, Orange II는 Methyl Orange보다 초기 pH에 다소 큰 영향을 받았다. 초기 농도가 낮을수록 초기 반응 속도는 증가하여 염료 분해 속도가 빠름을 알 수 있었다.

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Effective Textile Wastewater Treatment : Pilot-Scale Study (파일롯 스케일에서의 효율적인 염색폐수 처리)

  • Park, Chulhwan;Kim, Tak-Hyun;Lee, Jinwon;Kim, Seung-Wook;Kim, Sangyong
    • Proceedings of the KAIS Fall Conference
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    • 2001.05a
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    • pp.82-83
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    • 2001
  • Selected microbes was applied to the treatment of textile wastewater with support particles. To enhance the treatment efficiency, biological treatment was achieved as first process. Wastewater with a COD of 870 ppm and color of 1340 PtCo unit was continuously treated in a 1.8 ton capacity reactor. In the case of combined processes, the effluent COD concentration and color were 40 ppm (95.4% reduction) and 20 PtCo unit (98.5% reduction).