• Title/Summary/Keyword: Testing Machine

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Literature Review of Machine Condition Monitoring with Oil Sensors -Types of Sensors and Their Functions (윤활유 분석 센서를 통한 기계상태진단의 문헌적 고찰 (윤활유 센서의 종류와 기능))

  • Hong, Sung-Ho
    • Tribology and Lubricants
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    • v.36 no.6
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    • pp.297-306
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    • 2020
  • This paper reviews studies on the types and functions of oil sensors used for machine condition monitoring. Machine condition monitoring is essential for maintaining the reliability of machines and can help avoid catastrophic failures while ensuring the safety and longevity of operation. Machine condition monitoring involves several components, such as compliance monitoring, structural monitoring, thermography, non-destructive testing, and noise and vibration monitoring. Real-time monitoring with oil analysis is also utilized in various industries, such as manufacturing, aerospace, and power plants. The three main methods of oil analysis are off-line, in-line, and on-line techniques. The on-line method is the most popular among these three because it reduces human error during oil sampling, prevents incipient machine failure, reduces the total maintenance cost, and does not need complicated setup or skilled analysts. This method has two advantages over the other two monitoring methods. First, fault conditions can be noticed at the early stages via detection of wear particles using wear particle sensors; therefore, it provides early warning in the failure process. Second, it is convenient and effective for diagnosing data regardless of the measurement time. Real-time condition monitoring with oil analysis uses various oil sensors to diagnose the machine and oil statuses; further, integrated oil sensors can be used to measure several properties simultaneously.

The development of Inspection Machine for a blood virus infection (바이러스 감염 판별용 혈액 검사기 개발)

  • Jun, Jae-Min;Seo, Kyu-Tae;Lee, Bo-Hee;Lee, In-Koo;Min, Seung-Ki;Kim, Hak-Jun
    • Proceedings of the KIEE Conference
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    • 2004.11c
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    • pp.465-467
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    • 2004
  • This paper deals with the design and analysis of automatic virus infection machine, which can be used in blood testing at veterinary hospital. It consists of the mechanical positioning parts and electrical control parts. Two of driving motor and ball screws are used to move the liquid container into the test position and mix the blood on litmus paper. In addition, a thermal controller is installed to keep the container temperature on constant level. The user interface using with a LCD and some keys are supplied with a 8-bit single chip controller. All of the designs issue related with the mechanism and controllers are discussed in detail. Finally the proposed machine is tested in real experiment with the formal processing to judge the virus infection, and also the usefulness of designed algorithm is verified through the experiments.

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A Study on the Dropping Shock of Household Electric Appliances during Materials Handling (가전제품의 하역 중 낙하충격에 관한 연구)

  • Lee, Soo-Keun
    • KOREAN JOURNAL OF PACKAGING SCIENCE & TECHNOLOGY
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    • v.6 no.1
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    • pp.37-40
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    • 2000
  • This study was carried out to investigate dropping shock of household electric appliances during materials handling. Microwave oven($18{\ell}$), TV(16") and washing machine(6.2kg) were singled out as the study items. From the results of dropping test by KS A 1026(General Rules of Performance Testing for Packaged Freights), relative equations were gained as follow : y=0.0863x+10.032 for microwave oven, y=0.136x+7.85 for TV and y=0.214x+5.8 for washing machine (where y is G-factor and x is Dropping height). The maximum values of dropping shock during materials handling were measured to be $11{\sim}14G$ for microwave oven, $12{\sim}15G$ for TV and $10{\sim}12G$ for washing machine. The maximum shocks of microwave oven, TV and washing machine during materials handling were corresponding to dropping shocks of dropping height 45.98cm, 52.57cm and 28.97cm by KS A 1026.

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The Failure Mode Analysis of Machine Tools using Performance Tests (공작기계의 성능시험을 통한 고장모드해석)

  • 이수훈;김종수;박연우;이승우;송준엽;박화영
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.90-93
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    • 2002
  • In view of reliability assessment, the failure mode analysis by performance tests for machine totals is researched in this study. First, the error analysis with circular movement test data is studied. The various errors and their origins are analyzed by error equations and related parts are investigated. Second, This paper deals with analysis of vibration testing fur machine tools spindle. The various frequency components are classified by FFT and order analysis. The simple measuring devices and error evaluation programs for tests are also developed.

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A Study on CNC Performance Test System using the Dynamometer (Dynamometer를 이용한 CNC제어기 성능평가 시스템 개발)

  • Kim Sung Chung;Lee Chan Ho;Park Byung Gyu;Jeong Eul Seob
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.3
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    • pp.16-22
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    • 2005
  • It is difficult to separate those of NC controller from the error of machine tools because the conventional testing methods to inspect the performance are including the errors of moving system, therefore it has been used as the methods that compare the other controllers. Also, it is hard to predict the machine itself errors with the methods assembling the NC controller and moving system on machine because of the variable load conditions. In this study, the performance inspecting system was developed by analyse the $axis\_rotating$ properties of servo system finally outputting from NC controller. The axis torque was controlled by motor dynamometer and the rotating position accuracy was measured by this developed system.

Automatic categorization of chloride migration into concrete modified with CFBC ash

  • Marks, Maria;Jozwiak-Niedzwiedzka, Daria;Glinicki, Michal A.
    • Computers and Concrete
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    • v.9 no.5
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    • pp.375-387
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    • 2012
  • The objective of this investigation was to develop rules for automatic categorization of concrete quality using selected artificial intelligence methods based on machine learning. The range of tested materials included concrete containing a new waste material - solid residue from coal combustion in fluidized bed boilers (CFBC fly ash) used as additive. The rapid chloride permeability test - Nordtest Method BUILD 492 method was used for determining chloride ions penetration in concrete. Performed experimental tests on obtained chloride migration provided data for learning and testing of rules discovered by machine learning techniques. It has been found that machine learning is a tool which can be applied to determine concrete durability. The rules generated by computer programs AQ21 and WEKA using J48 algorithm provided means for adequate categorization of plain concrete and concrete modified with CFBC fly ash as materials of good and acceptable resistance to chloride penetration.

Anaylsis of Wiar Debris for Lubricated Machine surfaces by Image Processing (화상처리에 의한 윤활운동의 마멸분 해석)

  • 장정훈;박흥식;전태옥;안찬우
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.04a
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    • pp.563-567
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    • 1996
  • This paper was undertaken to analyze the morphology of wear debris generating from moving lubricated machine surfaces by image processing. The lubricating wear test was carried out under different experimentaal conditions using the wear test device was made in our laboritory and wear testing specimen of the pin on disk type wear rubbed in paraffine series base oil, byvarying applied load, sliding distance. The four parameters(50% volumetric diameter, aspect, roundness and reflectivity) to describe the morphology have been developed and are outlined in the paper. A system using such techniques promises to obviate the need for subjective, human interpretation of particle morphology in machine condition monitoring, thus overcoming many of the difficulties with current methods and facilitating wider use of wear particle analysis in machine condition monitoring.

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Development of Balancer for Reduced Vibration of Washing Machine (세탁기의 진동 감소를 위한 밸런서 개발)

  • 폴위즈바;웨이지아카오;박정수;김형균
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.602-607
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    • 1997
  • Ball balance belong to a kind of automatic balancers opten referred to as direct balancer or passive mass systems. In such systems the balancing is achieved with free masses. One of the most prevalent problems encountered in washing is the vibration during spin cycle. The primary cause of this vibration is mass unbalance associated with non unform distribution of clothes. Front loading type machine of European style, especially, has inherent unbalance mass due to its shape and this then makes the vibration worse than top loading type machine, which is more popular in Korea. Since the mass distribution of cloths is random and can not be predicted in advance, direct automatic balances appear to be the only feasible alternative. The results form computer simulation and experimental testing will be presented together with stability implications.

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The Use of MSVM and HMM for Sentence Alignment

  • Fattah, Mohamed Abdel
    • Journal of Information Processing Systems
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    • v.8 no.2
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    • pp.301-314
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    • 2012
  • In this paper, two new approaches to align English-Arabic sentences in bilingual parallel corpora based on the Multi-Class Support Vector Machine (MSVM) and the Hidden Markov Model (HMM) classifiers are presented. A feature vector is extracted from the text pair that is under consideration. This vector contains text features such as length, punctuation score, and cognate score values. A set of manually prepared training data was assigned to train the Multi-Class Support Vector Machine and Hidden Markov Model. Another set of data was used for testing. The results of the MSVM and HMM outperform the results of the length based approach. Moreover these new approaches are valid for any language pairs and are quite flexible since the feature vector may contain less, more, or different features, such as a lexical matching feature and Hanzi characters in Japanese-Chinese texts, than the ones used in the current research.

The Failure Mode Analysis of Machine Tools using Performance Test and Development of Web-based Analysis Program (공작기계의 성능평가를 통한 고장모드해석과 웹 프로그램 개발)

  • 이수훈;김종수;박연우;송준엽;이승우
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.10a
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    • pp.435-439
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    • 2002
  • In view of reliability assessment, the failure mode analysis by performance tests for machine tools is researched in this study. First, the error analysis with circular movement test data is studied. The various errors and their origins are analyzed by the error equations and then related parts and failure modes are investigated. Second, This paper deals with analysis of vibration testing for machine tools spindle. The various frequency components are classified by fourier transform and order analysis. The simple measuring devices and web-based analysis programs for each test are also developed.

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