• Title/Summary/Keyword: Test Setup Design

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SU-8 Mold Fabrication with Low Internal Stress and High Aspect Ratio for UV LIGA Process (고 형상비 UV LIGA 공정을 위한 낮은 내부응력의 SU-8 도금틀 제작)

  • Jang, Hyeon-Gi;Kim, Yong-Gwon
    • The Transactions of the Korean Institute of Electrical Engineers C
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    • v.48 no.8
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    • pp.598-604
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    • 1999
  • This paper describes the research to minimize the film stress and maximize the aspect ratio of photoresist structure, especially about SU-8 for electroplating mold. UV LIGA process using SU-8 allows fabricating high aspect ratio polymer structures. However, it is hard to get fine patterns in the high aspect ratio structures because of high internal stress and difficulty of removing SU-8. The purpose of this paper is to setup the process condition for the obtainment of both low film stress and high aspect ratio and to find design rules that make the pattern be less dependent on stress problem. Firstly, the process of heat treatment and exposure of SU-8 are proposed. These two conditions control the amount of cross-linkage in polymer structure, which is the most important parameter of both pattern generation and remaining stress. Heat treatment is dealed with soft bake and post-exposure-bake. Temperature and time duration of each step are varied with heat treatment condition. Some test patterns are fabricated to evaluate the proposed process. Nickel electroplating is performed with the mold fabricated through the proposed process to confirm the SU-8 as a good electroplating mold.

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Automatic P/PI speed controller design for industry servo drives (산업용 서보 구동 시스템을 위한 자동 P/PI 속도 제어기 설계)

  • Bae, Sang-Gyu;Seok, Jul-Ki;Kim, Kyung-Tae;Lee, Dong-Choon
    • Proceedings of the KIEE Conference
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    • 2003.04a
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    • pp.179-181
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    • 2003
  • Conventional P/PI speed controller of today's servo drives should be manually tuned the controller switching set-point by trial-and-errors, which may translate the drive system down-time and loss of productivity. The adjustable drive performance is heavily dependent on the qualify of the expert knowledge and becomes inadequate in applications where the operating conditions change in a wide range, i.e., tracking command, cceleration/deceleration time, and load disturbances. In this paper, the demands on simple controls/setup are discussed for industry servo drives. Analyzing the frequency content of motor torque command, P/PI control mode switching is automatically peformed with some prior knowledge of the mechanical dynamics. The dynamic performance of the proposed scheme assures a desired tracking response curve with minimal oscillation and settling time over the whole operating conditions. For comprehensive comparison of traditional P/PI control scheme, extensive test is carried out on actual servo system.

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Development of Superconductive Arithmetic and Logic Devices (초전도 논리연산자의 개발)

  • Kang J. H
    • Progress in Superconductivity
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    • v.6 no.1
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    • pp.7-12
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    • 2004
  • Due to the very fast switching speed of Josephson junctions, superconductive digital circuit has been a very good candidate fur future electronic devices. High-speed and Low-power microprocessor can be developed with Josephson junctions. As a part of an effort to develop superconductive microprocessor, we have designed an RSFQ 4-bit ALU (Arithmetic Logic Unit) in a pipelined structure. To make the circuit work faster, we used a forward clocking scheme. This required a careful design of timing between clock and data pulses in ALU. The RSFQ 1-bit block of ALU used in this work consisted of three DC current driven SFQ switches and a half-adder. We successfully tested the half adder cell at clock frequency up to 20 GHz. The switches were commutating output ports of the half adder to produce AND, OR, XOR, or ADD functions. For a high-speed test, we attached switches at the input ports to control the high-speed input data by low-frequency pattern generators. The output in this measurement was an eye-diagram. Using this setup, 1-bit block of ALU was successfully tested up to 40 GHz. An RSFQ 4-bit ALU was fabricated and tested. The circuit worked at 5 GHz. The circuit size of the 4-bit ALU was 3 mm ${\times}$ 1.5 mm, fitting in a 5 mm ${\times}$ 5 mm chip.

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Analysis of Isolation System for Impulsive Force Device with Recoil Mechanism (반동방식 충격기구의 완충시스템 해석)

  • Kim, HyoJun;Ryu, BongJo
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.15 no.3 s.96
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    • pp.272-279
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    • 2005
  • In this study the optimal isolation system for the prototype HIFD(high impulsive force device) is investigated. For this purpose, firstly, the dynamic behavior of a human body and a transmitted force under specific operation conditions are analyzed through a series of experimental works using the devised test setup. In order to design the optimal dynamic absorbing system, the parameter optimization process is performed using the simplified isolation system model based on the experimental results of linear impulse and transmitted force. Finally, under the parameters satisfying the constraints of the buffering displacement and the transmitted force, the performance of the designed isolation system for the prototype HIFD is evaluated by experiment.

Design of a 94.8dB SNR 1-bit 4th-order high-performance delta-sigma Modulator (94.8dB의 SNR을 갖는 1-bit 4차 고성능 델타-시그마 모듈레이터 설계)

  • Choi, Young-Kil;Roh, Hyung-Dong;Byun, San-Ho;Lee, Hyun-Tae;Kang, Kyoung-Sik;Roh, Jeong-Jin
    • Proceedings of the IEEK Conference
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    • 2006.06a
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    • pp.507-508
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    • 2006
  • High performance delta-sigma modulator is developed for audio-codec applications(i.e.. 16-bit resolution at a 20kHz signal bandwidth). The modulator is realized with fully-differential switched capacitor integrators. All stages employ a single-stage folded-cascode amplifier. The presented delta-sigma modulator when clocked at 3.2MHz achieves 85.2dB peak-SNDR and 94.8dB SNR. This modulator is designed in a SAMSUNG $0.18{\mu}m$ CMOS process. Finally, this paper shows the test setup and FFT result gained from delta-sigma modulator chip designed for audio applications.

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Design and Implementation of VoIP Equipment including Telephone Function for Home Gateway Connection (전화기 기능을 포함한 홈 게이트웨이 접속용 VOIP 장비 설계 및 구현)

  • Lee Yong-Soo;Jung Kwang-Wook;Chung Joong-Soo
    • The Journal of the Korea Contents Association
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    • v.4 no.4
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    • pp.123-131
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    • 2004
  • Internet is absolutely contributed to information technology revolution nowadays. Internet services such as voice and data, etc. are provided home or small office via home gateway. The development of communication equipment via home gateway is implemented rapidly, and its product various. This paper presents the design and implementation of the VoIP equipment including the telephone function based on the embedded environment and being connected to the home gateway and the PC because of taking 2-ethernet LAN ports. As developing environment, the STLC1502 developed at ST Microelectronics as single chip solution, VxWorks as RTOS, and C language as coding mechanism are used. The verification of the developed systems for the voice test is carried out for the gatekeeper via Internet. The performance parameter is considered as the call processing capacity measuring the time of the call setup and clearing, and the data processing capacity for the file transfer. As a call setup and clearing is about 95ms, the call processing capacity is about 10 calls per second. The data processing capacity is 5.7Mbps in case of file transfer of server and client environment. Therefore the performance result is satisfied in the aspect of the call processing time and the data transfer time in Internet.

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Design and Operation Characteristics of 2.4MJ Pulse Power System for Electrothermal-Chemical(ETC) Propulsion(I) (전열화학추진용 2.4MJ 펄스파워전원의 설계와 동작특성(I))

  • Jin, Y.S.;Lee, H.S.;Kim, J.S.;Cho, J.H.;Lim, G.H.;Kim, J.S.;Chu, J.H.;Jung, J.W.;Hwang, D.W.
    • Proceedings of the KIEE Conference
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    • 2000.07c
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    • pp.1868-1870
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    • 2000
  • As a drive for an ETC (Electro-thermal Chemical) launcher, a large pulse power system of a 2.4MJ energy storage was designed, constructed and tested. The overall power system consists of eight capacitive 300kJ energy storage banks. In this paper we describe the design features, setup and operation test result of the 300kJ pulsed power module. Each capacitor bank of the 300kJ module consists of six 22kV 50kJ capacitors. A triggered vacuum switch (TVS-43) was adopted as the main pulse switch. Crowbar diode circuits, variable multi-tap inductors and energy dumping systems are connected to each high power capacitor bank via bus-bars and coaxial cables. A parallel crowbar diode stack is fabricated in coaxial structure with two series 13.5kV, 60kA avalanche diodes. The main design parameters of the 300kJ module are a maximum current of 180kA and a pulse width of 0.5 - 3ms. The electrical performances of each component and current output variations into resistive loads have been investigated.

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High-Temperature Structural Analysis Model of the Process Heat Exchanger for Helium Gas Loop (II) (헬륨가스루프 시험용 공정열교환기에 대한 고온구조해석 모델링(II))

  • Song, Kee-Nam;Lee, Heong-Yeon;Kim, Chan-Soo;Hong, Seong-Duk;Park, Hong-Yoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.10
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    • pp.1455-1462
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    • 2010
  • PHE (Process Heat Exchanger) is a key component required to transfer heat energy of $950^{\circ}C$ generated in a VHTR (Very High Temperature Reactor) to the chemical reaction that yields a large quantity of hydrogen. Korea Atomic Energy Research Institute established the helium gas loop for the performance test of components, which are used in the VHTR, and they manufactured a PHE prototype to be tested in the loop. In this study, as part of the hightemperature structural-integrity evaluation of the PHE prototype, which is scheduled to be tested in the helium gas loop, we carried out high-temperature structural-analysis modeling, thermal analysis, and thermal expansion analysis of the PHE prototype. The results obtained in this study will be used to design the performance test setup for the PHE prototype.

Reliability Design of the Hinge Kit System in Common Refrigerator Under Repetitive Load (상용 냉장고에서 반복 하중을 받는 힌지 키트 시스템(HKS)의 신뢰성 설계 연구)

  • Woo, Seong-woo;Lee, Jongkil
    • 대한공업교육학회지
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    • v.33 no.2
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    • pp.312-324
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    • 2008
  • To improve the newly designed HKS(hinge kit system) in common refrigerators, it was investigated the new robust methodologies. There were the study of failure modes, mechanisms in the marketplace, and the design parameters of HKS with various improvements using accelerated life testing. Based on the claimed marketplace product returns and 1st ALT reproduction, the fracturing and cracking occur in the housing of the HKS. The missing design parameters of the failed HKS in the design phase of the refrigerator was the housing hinge kit structure. The corrective action plans are the modifications of the housing hinge kit structure from the open supporting to all supporting structure. Based on 2nd ALTs, the fracturing and cracking occur in the torsion shaft. The missing design parameter was the roundness of torsion shaft. After a sequence of ALT testing, the levels of the missing design parameters were setup. The yearly failure rate and B1 life of the redesigned HKS, based on the results of ALT, were over 0.01 percent and 10 years, respectively. The parameter design through the inspection of the failed product, load analysis, and three rounds of ALT, was very effective in the new robust design methodologies of the mechanical system and this method can be applied to other design system.

An Experimental Study on the Structural Behavior of Steel Grid Shear Wall subjected to Axial Force and Cyclic Lateral Load (축력과 반복수평력을 받는 격자강판 내진보강벽의 구조거동에 관한 실험적 연구)

  • Park, Jung Woo;Sim, Ki Chul;Park, Jin Young;Lee, Young Hak;Kim, Heecheul
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.25 no.6
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    • pp.525-532
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    • 2012
  • The recently constructed buildings are ensuring seismic safety with enhanced design criteria. But, the buildings unapplied enhanced design criteria are very weak. In this study, steel grid shear wall is proposed as a solution of seismic retrofit to ensure safety of the existing buildings for the earthquake. And the structural performance experiments were carried out under axial force and cyclic lateral loads. The two specimens were made of a reference RC frame and steel grid shear wall in-filled RC frame. The test setup configured with two dynamic actuators, for the axial force with a 500kN capacity actuator and for the cyclic lateral load applied with the 2,000kN actuator. Compared with control specimen, the strength, stiffness, ductility, energy dissipation capacity of the seismic retrofit structures is evaluated.