• Title/Summary/Keyword: Temperature optimization

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A Study on Time-Dependent Optimal Heater Control for Thermoforming Using Response Surface Method (열성형 과정에서 반응면 기법을 이용한 히터의 비정상 최적제어에 관한 연구)

  • Li, Zhen-Zhe;Heo, Kwang-Su;Seol, Seoung-Yun
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.2528-2533
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    • 2007
  • Thermoforming is one of the most versatile and economical processes available for the manufacturing polymer products. The drawback of thermoforming is difficult to get uniform thickness of final products. For the distribution of thickness strongly depends on the temperature distribution of sheet, the adjustment of heater power is very important In this paper, an optimization study for getting uniform temperature distribution was carried out using dual optimization steps. At first, the steady state optimal distribution of heater power is searched by numerical optimization to get uniform temperature of sheet surface. In the second step, time-dependent optimal heater inputs have been found out to decrease the temperature difference through the direction of thickness using Rseponse Surface Method and D-optimal method. The optimization results show that the time-dependent optimal heater power distribution gives acceptable uniform sheet temperature in the field of forming temperature..

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Heat source control intelligent system for heat treatment process

  • Lee, JeongHoon;Cho, InHee
    • International journal of advanced smart convergence
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    • v.11 no.4
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    • pp.28-40
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    • 2022
  • Although precise temperature control in the heat treatment process is a key factor in process reliability, there are many cases where there is no separate heat source control optimization system in the field. To solve this problem, the program monitors the temperature data according to the heat source change through sensor communication in a recursive method based on multiple variables that affect the process, and the target heat source value and the actual heat treatment heat source to match the internal air temperature and material temperature. A control optimization system was constructed. Through this study, the error rate between the target temperature and the atmosphere (material surface) temperature of around 10.7% with the existing heat source control method was improved to an improved result of around 0.1% using a process optimization algorithm and system.

Shape Optimization of a Plate-Fin Type Heat Sink with Triangular-Shaped Vortex Generator

  • Park, Kyoungwoo;Park, Dong-Hoon
    • Journal of Mechanical Science and Technology
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    • v.18 no.9
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    • pp.1590-1603
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    • 2004
  • In this study the optimization of plate-fin type heat sink with vortex generator for the thermal stability is performed numerically. The optimum solutions in the heat sink are obtained when the temperature rise and the pressure drop are minimized simultaneously. Thermal performance of heat sink is influenced by the heat sink shape such as the base-part fin width, lower-part fin width, and basement thickness. To acquire the optimal design variables automatically, CFD and mathematical optimization are integrated. The flow and thermal fields are predicted using the finite volume method. The optimization is carried out by means of the sequential quadratic programming (SQP) method which is widely used for the constrained nonlinear optimization problem. The results show that the optimal design variables are as follows; B$_1$=2.584 mm, B$_2$=1.741 mm, and t=7.914 mm when the temperature rise is less than 40 K. Comparing with the initial design, the temperature rise is reduced by 4.2 K, while the pressure drop is increased by 9.43 Pa. The relationship between the pressure drop and the temperature rise is also presented to select the heat sink shape for the designers.

Optimization for the Nuclear Fuel Irradiation Capsule under Thermal Loading (열하중하에서 핵연료조사캡슐에 대한 최적화)

  • Choi, Young-Jin;Lee, Young-Shin;Kang, Young-Hwan;Lee, Joong-Woong
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.564-569
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    • 2003
  • During fuel irradiation tests, all parts of cylindrical structure with multiple holes act as heat sources due to fussion heal and ${\gamma}-flux$. The high temperature is especially generated over $2500^{\circ}C$ in the center of pellet. Due to the high temperature, many problems occur, such as melting of pellet and declining of heat transfer between cladding and coolant. [n this study, it is attempted 10 minimize the temperature of pellet using optimization method about geometric variables. For thermal and optimization analysis or structure. the finite element method code. ANSYS 5.7 is used. In this procedure. subproblem approximation method is used to the optimization methods. Through the optimum design process, the temperature of sealed basket type is reduced from $2537^{\circ}C$ to $2181^{\circ}C$ and the temperature of open basket type is reduced from $2560^{\circ}C$ to $2106^{\circ}C$.

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Optimization for the Cylindrical Structure with Multi-Holes Under Thermal Loading (열하중을 받는 다공원통구조물의 최적화)

  • Lee Young-Shin;Choi Young-Jin;Kang Young-Hwan;Lee Jong-Woong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.10
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    • pp.1509-1516
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    • 2004
  • During fuel irradiation tests, all parts of cylindrical structure with multiple holes act as heat sources due to fussion heat and ${\gamma}$-flux. The high temperature is especially generated in the center of pellet. Because of the high temperature, many problems occur, such as melting of pellet and declining of heat transfer between cladding and coolant. In this paper, it is attempted to minimize the temperature of pellet using optimization method. For thermal and optimization analysis of structure, the finite element method code, ANSYS 5.7 is used. Through the optimum design process, the temperature of SBT diminished 10% and the temperature of OBT diminished 18%.

A study on the Evaluation of Heat Transfer Coefficient by Optimization Algorithm (최적화 기법을 활용한 열전달계수의 측정)

  • Kim, J.T.;Lim, C.H.;Choi, J.K.
    • Transactions of Materials Processing
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    • v.15 no.9 s.90
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    • pp.679-685
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    • 2006
  • New method for evaluation of heat transfer coefficient is proposed. In general, many researchers have been studied about inverse problem in order to calculate the heat transfer coefficient on three-dimensional heat conduction problem. But they can get the time-dependent heat transfer coefficient only through inverse problem. In order to acquire temperature-dependent heat transfer coefficient, it requires much time for numerous repetitive calculation and inconvenient manual modification. In order to solve these problems, we are using the SQP(Sequential Quadratic Programming) as an optimization algorithm. When the temperature history is given by experiment, the optimization algorithm can evaluate the temperature-dependent heat transfer coefficient with automatic repetitive calculation until difference between calculated temperature history and experimental ones is minimized. Finally, temperature-dependent heat transfer coefficient evaluated by developed program can used on various heat transfer problem.

Optimization to Control Buckling Temperature and Mode Shape through Continuous Thickness Variation of Composite Material (복합소재의 연속 두께 변화를 통한 좌굴온도 및 모드형상 최적화)

  • Lee, Kang Kuk;Lee, Hoo Min;Yoon, Gil Ho
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.34 no.6
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    • pp.347-353
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    • 2021
  • In this study, we presented a novel size optimization framework to control the linear buckling temperature and several buckling modes of plates, by optimizing thickness values of composite structures for practical engineering applications. Predicting the buckling temperature and mode shape of structures is a vital research topic in engineering to achieve structural stability. However, optimizing designs of engineering structures through engineering intuition is challenging. To address this limitation, we proposed a method that combines finite element simulation and size optimization. Based on the idea that the structural buckling temperature and mode shape of a plate are affected by the thickness of the structure, the thickness values of the nodes of the target structure were set as the design variables in this optimization method; and the buckling temperature values, and buckling mode shapes were set as the objective functions. This size optimization method enabled the determination of optimal thickness distributions, to induce the desired buckling temperature values and mode shapes. The validity of the proposed method was verified in terms of their buckling temperature values and buckling mode shapes, using several numerical examples of rectangular composite structures.

Design and Optimization of TG-CVI Heater (TG-CVI용 히터 형상설계 및 최적화)

  • 이성호;홍성석;구형회
    • Journal of the Korea Institute of Military Science and Technology
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    • v.3 no.2
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    • pp.244-249
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    • 2000
  • Thermal gradient chemical vapor infiltration (TG-CVI) process, which is one of the CVI techniques to densify a porous fiber preform, requires for a heater to have uniform surface temperature distribution. Thus, it is essential to design the shape of the heater and to predict the temperature distribution when the heater has a profile which is not a simple cylinder. In this study, an analytical method has been used to design the inner profile of a conical heater showing uniform temperature distribution, if its outer shape is specified. Temperature distribution on the heater surface has been calculated with the finite difference method and compared with the experimental results. When a heater had a combined profile with a large cone and a small cylinder, temperature was higher in the cylindrical part. To reduce the temperature difference between these areas, a hole-machining method has been proposed including other possible ones. A shape design and optimization program has been made to improve the temperature uniformity of the TG-CVI heater better than that designed with the analytical method.

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Optimal Design of a Heat Exchanger with Vortex Generator (와류발생기가 부착된 열교환기 최적설계)

  • Park, Kyoung-Woo;Choi, Dong-Hoon
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.1219-1224
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    • 2004
  • In this study the optimization of plate-fin type heat sink with vortex generator for thermal stability is conducted numerically. To acquire the optimal design variables, the CFD and mathematical optimization are integrated. The flow and thermal fields are predicted using the finite volume method. The optimization is carried out by means of the sequential quadratic programming (SQP) method. The results show that when the temperature rise is less than 40 K, the optimal design variables are as follows; $B_1=2.584mm$, $B_2=1.741mm$, and t = 7.914 mm. Comparing with the initial design, the temperature rise is reduced by 4.2 K, while the pressure drop is increased by 9.43 Pa. The Pareto optimal solutions are also presented between the pressure drop and the temperature rise.

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Reliability Based Design Optimization of the Softwater Pressure Tank Considering Temperature Effect (온도영향을 고려한 연수기 압력탱크의 신뢰성 최적설계)

  • Bae Chul-Ho;Kim Mun-Seong;Suh Myung-Won
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.10
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    • pp.1458-1466
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    • 2004
  • Deterministic optimum designs that are obtained without consideration of uncertainties could lead to unrealiable designs. Such deterministic engineering optimization tends to promote the structural system with less reliability redundancy than obtained with conventional design procedures using the factor of safety. Consequently, deterministic optimized structures will usually have higher failure probabilities than unoptimized structures. This paper proposes the reliability based design optimization technique fur apressure tank considering temperature effect. This paper presents an efficient and stable reliability based design optimization method by using the advanced first order second moment method, which evaluates a probabilistic constraint for more accuracy. In addition, the response surface method is utilized to approximate the performance functions describing the system characteristics in the reliability based design optimization procedure.