• Title/Summary/Keyword: Temperature Error Compensation

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Real time compensation for quasistatic errors of a horizantal machining center (수평 머시닝 센터의 준 정적 오차의 실시간 보정)

  • Yang, Seung-Han
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.11
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    • pp.154-162
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    • 1997
  • A real time error compensation system was developed to improve the quasistatic volumetric accuracy of a machining center by using sensing, metrology, modeling, and computer control techniques. Including thermal errors, 32 error components are formulated in the time-space domain. Fifteen thermal sensors are used to characterize the temperature field of the machine. A compensation controller based on the IBM/PC has been linked with a CNC controller to compensate for machine errors in real time. The maximum linear displacement error in 4 body diagonals were reduced from 140 ${\mu}m$ to 34.5${\mu}m$ with this compensation system, and the spindle thermal drift in space was reduced from 147.3 ${\mu}m$ to 16.8 ${\mu}m$.

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Estimated Temperature Error Compensation for Wavelength-Band Conversion of Infrared Image (적외선영상의 파장대역변환을 위한 추정온도 오차 보정)

  • Kim, Young-Choon;Ahn, Sang-Ho
    • Journal of Korea Multimedia Society
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    • v.17 no.11
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    • pp.1270-1278
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    • 2014
  • The modern infrared (IR) imaging systems use mainly one or more wavelength bands among short wavelength IR (SWIR), middle wavelength IR (MWIR), and long wavelength IR (LWIR) bands. In the process of IR image synthesis and modeling, IR image wavelength-band conversion which transforms arbitrary band image to other band one is required. The wavelength-band conversion procedure includes a temperature estimation process of an object surface. However, in this procedure, an approximated Planck's radiation equation causes errors in estimated temperature. In this paper, we propose an estimation temperature error attenuation method in IR image band conversion procedure. The estimated temperature is corrected with a slope information of radiance according to it. The corrected temperature is used for generation of the other band IR image. The verification of proposed method is demonstrated through the simulation.

A Study on the Improvement of Positioning accuracy of ultra-precision stage (초정밀스테이지의 위치결정정도 향상에 관한 연구)

  • 황주호;송창규;박천홍;이찬홍
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.465-468
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    • 2001
  • An aerostatic stage has frictionless behavior, so it has a advantage of investigation into positioning characteristics. A one-dimensional aerostatic ceramic stage with ballscrew driven and laser scale feedback system is manufactured, aiming at investigating positioning characteristic of ultra-precision stage. We confirm, this ceramic aerostatic stage has a 10nm micro resolution, and can be reduced mean of position error by compensation of numeric control command. By means of analyzing relationship of position error and change of temperature, we build a on-line compensation algorithm of position error from the measured temperature data. So we can improve repeatability of ultra-precision stage up to 34%($0.095{\mu}$) of the normal condition.

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A study on the design of Carbon Dioxide Measurement System using Infrared sensor and PID temperature control (PID 온도 제어 및 적외선 센서를 이용한 이산화탄소 측정 시스템 설계에 관한 연구)

  • Lim, Hyung-Taek;Beack, Seung-Hwa;Joo, Kwan-Sik
    • Journal of Sensor Science and Technology
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    • v.8 no.3
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    • pp.259-264
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    • 1999
  • The $CO_2$ measuring system using infrared sensor has the variance according to the temperature change. Therefore, the temperature compensation should be needed to obtain a reliable measurement. In this study, the sensor module consist of infrared $CO_2$ Sensor, IR Source, pipe and the heater and measuring system has amplifier, A/D converter and microprocessor. And we suggest a method to reduce the error by using the PID temperature control. We use optimum parameters setting of Ziegler & Nichols as well as PID temperature control algorithm for the temperature compensation. In this method, PID optimum parameter is set from dummy time(L) and maximum slope(R). As a result of using this PID temperature control, it is founded that it has the fast response and low steady state error. Therefore, it is certainly proved that this is very suitable algorithm to correct the error on measurement.

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2.4 GHz WLAN InGaP/GaAs Power Amplifier with Temperature Compensation Technique

  • Yoon, Sang-Woong;Kim, Chang-Woo
    • ETRI Journal
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    • v.31 no.5
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    • pp.601-603
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    • 2009
  • This letter presents a high performance 2.4 GHz two-stage power amplifier (PA) operating in the temperature range from $-30^{\circ}C$ to $+85^{\circ}C$ for IEEE 802.11g, wireless local area network application. It is implemented in InGaP/GaAs hetero-junction bipolar transistor technology and has a bias circuit employing a temperature compensation technique for error vector magnitude (EVM) performance. The technique uses a resistor made with a base layer of HBT. The design improves EVM performance in cold temperatures by increasing current. The implemented PA has a dynamic EVM of less than 4%, a gain of over 26 dB, and a current less than 130 mA below the output power of 19 dBm across the temperature range from $-30^{\circ}C$ to $+85^{\circ}C$.

Investigation of the Thermal Mode-based Thermal Error Prediction for the Multi-heat Sources Model (다중열원모델의 열모드기반 열변위오차 예측)

  • Han, Jun An;Kim, Gyu Ha;Lee, Sun-Kyu
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.7
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    • pp.754-761
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    • 2013
  • Thermal displacement is an important issue in machine tool systems. During the last several decades, thermal error compensation technology has significantly reduced thermal distortion error; this success has been attributed to the development of a precise, robust thermal error model. A major advantage of using the thermal error model is instant compensation for the control variables during the modeling process. However, successful application of thermal error modeling requires correct determination of the temperature sensor placement. In this paper, a procedure for predicting thermal-mode-based thermal error is introduced. Based on this thermal analysis, temperature sensors were positioned for multiple heat-source models. The performance of the sensors based on thermal-mode error analysis, was compared with conventional methods through simulation and experiments, for the case of a slide table in a transient state. Our results show that for predicting thermal error the proposed thermal model is more accurate than the conventional model.

Analysis and compensation of Repeatability for Ultra-precision Stage (초정밀 스테이지의 반복정밀도 분석 및 보정)

  • 박종하;황주호;박천홍;홍준희
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.800-803
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    • 2004
  • The refractive index of the laser interferometer is compensated using the simultaneously measured variations of room temperature and humidity in the method. In order to investigate the limit of compensation, the stationary test against two fixed reflectors mounted on the zerodur plate is performed firstly. From the experiment, it is confirmed that the measuring error of the laser interferometer can be improved from 0.12$\mu$m to 0.17$\mu$m by the application of the method. Secondly, for the verification of the compensating effect, it is applied to estimate the positioning accuracy of an ultra precision aerostatic stage. Two times of the refractive index compensation are performed to acquire the positioning error of the stage from the initially measured data, that is, to the initially measured positioning error and to the measured positioning error profile after the NC compensation. Although the positioning error of anaerostatic stage cannot be clarified perfectly, it is known that by the compensation method, the measuring error by the laser interferometer can be improved to within 0.15$\mu$m. English here.

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Research on the Experiment Methods for the Compensation of Thermal Distortion of Machine Tool Spindle (공작기계 주축 열변형 보정을 위한 실험방법에 관한 연구)

  • 고태조;김희술;김형식;김선호
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.375-379
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    • 1997
  • Thermal drift of the machine tool spindle due to temperature increase dominates the major source of the machine tool error. To compensate the thermal errors, software based error correction methods could be implemented. In th~s case, we need model to map the relationship between temperature and thermal distortion. Traditionally, two or three different methods have been trled: step increase of spindle speed, constant, random. The latter two methods are described in the document of ISOlDIS230-3. In this research, three different methods were verified through the experiments from the viewpoint of compensation of thermal distortion. Constant spindle speed turned out good enough for monitoring the behavior of the thermal drift and modeling the relationship between temperature and thermal distortion.

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Reliable Conversion and Compensation for Temperature of STT (지능형 온도 전송기의 시스템 안정성과 온도 보상)

  • Lee, Dong-Kyu;Park, Jae-Hyun;Kim, Young-Su;Cho, Young-Hak
    • Proceedings of the KIEE Conference
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    • 1998.11b
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    • pp.403-406
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    • 1998
  • There are two cases of error occurrence of STT(Smart Temperature Transmitter). One is that because of unstable reference voltage, data from A/D converter is not reliable. The other is that because of change of room temperature, this change affects conversion of A/D converter. In this paper, we show algorithms be adapted to STT for reliable conversion of A/D converter through a experiment and compensation for temperature change. In a experiment, we collect data from reference voltage and ground then calculate nominal value of these at constant temperature during A/D converter initialization or at any conversion time. Algorithm for compensation for unstable reference voltage calculates a correction factor and adapts it to compensation for malfunction of A/D converter. Algorithm for compensation for variation of room temperature is come from linearization of thermistor but is adapted to zener diode, not thermistor, therefor we have less effort for compensation for temperature and have a idea that it can be adapted to A/D converter system.

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Error Compensation due to Environmental Temperature for Diaphragm-Type Pressure Sensor (다이어프램형 압력센서에서 주변 온도에 의한 오차 보상)

  • Yun, Dae Jhonng;Ahn, Jung Hwan;Lee, Gil Seung;Kim, Hwa Young
    • Journal of Sensor Science and Technology
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    • v.28 no.3
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    • pp.177-181
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    • 2019
  • Pressure sensors are used in various industries such as automobiles, airplanes, medical equipment, and coolers. Even if the ambient temperature changes, the measurement is reliable and stable. In this study a diaphragm-type pressure sensor was used to derive a temperature-compensated pressure estimation equation for accurate pressure measurement at $100^{\circ}C$ and $-40^{\circ}C$. To understand the characteristics of the pressure sensor diaphragm with respect to temperature and pressure, experiments were conducted in temperature-variable chamber using FEM analysis to confirm that the influence of temperature effect was nonlinear. Based on the experimental results, a nonlinear method for calculating the pressure by compensating for the error due to temperature was derived. The calculated pressure value is lower than 0.5 % at low and high temperatures, and lower than 0.4 % at $22^{\circ}C$, thereby eliminating the effect of temperature.