• Title/Summary/Keyword: Tape lamination

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Cracks in Tape Cast Oxide Laminar Composites (테이프 캐스팅 산화물 층상 복합체에서의 균열)

  • Kim, Ji-Hyun;Yang, Tae-Young;Lee, Yoon-Bok;Yoon, Seog-Young;Park, Hong-Chae
    • Journal of the Korean Ceramic Society
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    • v.39 no.5
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    • pp.484-489
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    • 2002
  • Hot-pressure sintered laminar composites with alumina/zirconia or mullite/zirconia as an outer layer and alumina/zircon (resulting in reaction-bonded mullite/zirconia during sintering) as an inner layer were fabricated by tape casting and lamination. Various forms of crack were observed in sintered laminar composites, these cracks included channel cracks in the outer layer, transverse cracks in the inner layer and interface cracks debonding interlayer. Based on detailed microscopic observations, the cracks were attributed to thermal expansion mismatch between the oxides consisting of the each layer. In particular, the interlayer and transverse cracks were confirmed in the laminates consisted of the mullite/zirconia system as the outer layers, however, those cracks were not observed in the alumina/zirconia system used. In addition, the crack propagation did not exhibit same behavior in the two kinds of outer layer when the indentation load was applied.

Fabrication of Porous Ceramics and Multilayered Ceramics Containing Porous Layers; II. Heterogeneous Laminates (다공성 세라믹스와 다공질층을 포함하는 적층세라믹스의 제조에 관한 연구;II. 불균일 적층소결체)

  • 이해원;윤복규;송휴섭
    • Journal of the Korean Ceramic Society
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    • v.31 no.11
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    • pp.1323-1329
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    • 1994
  • Tape casting and lamination were used to produce heterogeneous laminates with alternating layers of different porosity and homogeneous laminates with component layers of the same porosity. The pore structure was investigated for heterogeneous laminates, and bend strength was measured for comparison with that of homogeneous laminates. For a reference, strength measurement was made for the porous body fabricated by sintering samples dry-pressed at low pressure with spray-dried granules. Strength increase, in the range 50~120 MPa, was achieved in the presence of the surface dense layer, while extensive delamination, presumably responsible for enhanced fracture toughness, took place through the internal porous layer.

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Aging and destruction of PMN-PZT Multilayer Ceramic Actuators (PMN-PZT 세라믹 액츄에이터의 열화 및 파괴 거동)

  • Koh, Jung-Hyuk;Jeong, Soon-Jong;Ha, Moon-Su;Lee, Dong-Man;Song, Jae-Sung
    • Proceedings of the KIEE Conference
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    • 2003.07c
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    • pp.1424-1426
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    • 2003
  • PMN-PZT 적충형 세라믹 액츄에이터 소자를 제작한후 그 열화 특성을 조사하였다. 액츄에이터는 tape casting 방법으로 green sheet를 제작한후, screen printing방법을 이용하여 전극형상을 만들고, lamination과 cutting공정을 통하여 소자를 제작하였다. 작된 소자의 구조적인 특성을 분석하기 위하여 X-ray diffractometer를 사용하였으며, Doppler effect를 사용하는 laser vibrometer를 이용하여 전압에 따른 변위량을 측정하였다. 제작된 소자의 열화 특성을 알아보기 위하여 60 Hz의 triangular 교류 파형을 적충형 세라믹 액츄에이터에 인가하여 열화전과 후의 P-E hysteresis loop의 변화를 살펴보았으며, unipolar AC 전압을 지속적으로 인가하여 소자를 depling 시킴으로써 열화현상을 관찰하였다. 파단면에 대한 SEM 분석을 통하여 소자의 파괴 메카니즘을 알아 보도록 하였다. 이로부터 전기적, 기계적 열화가 소자의 동작에 미치는 영향에 대해서 알아 보았다.

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Effect of Silane Coupling Treatment on Dielectric Properties of Strontium Titanate/Organic Composite ($SrTiO_3$/유기물 복합재료의 유전특성에 실란 커플링 처리의 효과)

  • Kim, Jun-Young;Kim, Sang-Hyun;Yoo, Myong-Jae;Lee, Woo-Sung
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2007.11a
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    • pp.219-220
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    • 2007
  • 실란 커플링제 종류에 따른 $SrTiO_3$/유기물 복합재료의 유전특성에 미치는 영향을 조사하여 비교하였다. 실란 커플링제는 amino계, epoxy계, methacryloxy계, acryloxy계, vinyl계를 사용하였으며, tape casting 방법으로 제작한 복합체 필름을 vacuum lamination 공정을 통하여 기판을 만들어 유전특성을 측정하였다. 실란 괴플링제의 종류에 따라 유전특성은 상이한 결과를 나타냈으며, acryloxy계를 제외한 다른 커플링제를 처리한 복합재료는 유전상수와 유전손실이 감소하는 경향을 확인할 수 있었다. Acryloxy계 커플링제를 처리한 복합재료는 커플링제가 처리되지 않은 복합재료와 비교하여 유전상수가 6%정도 증가하였며, 유전손실은 25%정도 감소하였다.

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PERFORMANCE OF MULTILAYER CERAMIC ACTUATOR BY CONSIDERING THE SHAPE EFFECT

  • Wee, S.B.;Jeong, S.J.;Song, J.S.
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2003.11a
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    • pp.594-597
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    • 2003
  • In the present study, the piezoelectricity and polarization of multilayer ceramic actuator, being designed to stack PMN-PZ-PT ceramic layers and Ag-Pd electrode layers alternatively, were investigated under a consideration of geometric factor, the volume ratio of the ceramic to the electrode layers. The actuators were fabricated by tape casting of 0.2Pb(Mg1/3Nb2/3)O3-0.38PbZrO3-0.42PbTiO3 followed by lamination and burnout & co-firing processes. The actuators of 10 10 0.62 nm3 in size were formed in a way that 60 200 m thick ceramics were stacked alternatively with 5 m thick electrode layer. Increases in polarization and electric field-induced displacement with thickness of the ceramic layer were attributed to change of 90o/180o domain ratio, which was affected by interlayer internal stress. The piezoelectricity and actuation behaviors were found to depend upon the volume ratio (or thickness ratio) of ceramic to electrode layers.

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A Study on Manufacturing Methods of Cocuring Composite Wings of Solar-Powered UAV (복합재 태양광 무인기 날개 일체성형 제작기법 연구)

  • Yang, Yongman;Kwon, Jeongsik;Kim, Jinsung;Lee, Sooyong
    • Journal of Aerospace System Engineering
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    • v.10 no.1
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    • pp.43-50
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    • 2016
  • In order to suggest the optimal manufacturing technology of composite wings of solar-powered unmanned aerial vehicles, this study compared forming technologies to reduce wing weight for long-endurance flight and to improve the manufacturing process for cost-saving and mass production. It compared the manufacturing time and weight of various composite wing molding technologies, including cocuring, secondary bonding, and manufacturing by balsa. As a result, wing weight was reduced through cocuring methods such as band type composite fiber/tape lamination technology, which enabled prolonged flight duration. In addition, the reduced manufacturing time led to a lower cost, which is a good example of weight lightening for not only small solar-powered UAVs, but also composite aircraft.

SHAPE EFFECT ON PERFORMANCE OF MULTILAYER CERAMIC ACTUATOR

  • Wee, S. B.;Jeong, S. J.;Song, J. S.
    • Proceedings of the Korean Society Of Semiconductor Equipment Technology
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    • 2003.12a
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    • pp.163-168
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    • 2003
  • In the present study, the piezoelectricity and polarization of multilayer ceramic actuator, being designed to stack PMN-PZ-PT ceramic layers and Ag-Pd electrode layers alternatively, were investigated under a consideration of geometric factor, the volume ratio of the ceramic to the electrode layers. The actuators were fabricated by tape casting of $0.2Pb(Mg_{1/3}Nb_{2/3)O_3-0.38PbZrO_3-0,42PbTiO_3$ followed by lamination and burnout & co-firing processes. The actuators of $10\times10\times0.6~2\textrm{mm}^3$ in size were formed in a way that $60 ~ 200\mu\textrm{m}$ thick were stacked alternatively with $5\mu\textrm{m}$ thick electrode layer. Increases in polarization and electric field-induced displacement with thickness of the ceramic layer were attributed to change of $90^{\circ}$/$180^{\circ}$ domain ratio, which was affected by interlayer internal stress. The piezoelectricity and actuation behaviors were found to depend upon the volume ratio (or thickness ratio) of ceramic to electrode layers.

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Measurement reliability of irreversible stress/strain limits in Sn-Cu double layer stabilized IBAD/RCE-DR processed GdBCO coated conductor tapes under uniaxial tension at 77 K

  • Bautista, Zhierwinjay;Diaz, Mark Angelo;Shin, Hyung-Seop;Lee, Jae-Hun
    • Progress in Superconductivity and Cryogenics
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    • v.20 no.4
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    • pp.36-40
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    • 2018
  • In this study, the electromechanical properties in Sn-Cu double layer stabilized GdBCO coated conductor (CC) tapes with and without external lamination under uniaxial tension were examined at 77 K and self-field. Their irreversible stress and strain limits were determined using a loading-unloading scheme based on different critical current ($I_c$) recovery criteria. The repeated tests were performed and statistical estimation was done to check the reproducibility depending on the criterion adopted in evaluating the electromechanical properties. From the results, it showed that the Sn-Cu double-layer stabilized CC tapes have the higher irreversible stress limit, but lower irreversible strain limit as compared to brass laminated ones. Through the repeated tests, it can be found that a small scattering of irreversible limits existed in both CC tape samples. Finally, similar strain sensitivity of $I_c$ in both CC tapes was obtained.

Charateristics analysis of the joining of YBCO 2G HTS wire (YBCO 2G 선재간 접합 특성 연구)

  • Chang, Ki-Sung;Park, Dong-Keun;Yang, Seong-Eun;Ahn, Min-Cheol;Jo, Dae-Ho;Kim, Hyoun-Kyu;Lee, Hai-Gun;Ko, Tae-Kuk
    • Proceedings of the KIEE Conference
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    • 2006.07b
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    • pp.741-742
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    • 2006
  • This paper deals with an efficient superconducting joint method between 2G high superconducting(HTS) wire, YBCO coated conductor(CC). Recently CC is one of the most promising superconducting wire due to high n-value and critical current independency from external magnetic field. It is expected to be used many superconducting application such as fault current limiter, persistent current system and cable etc. In most HTS applications, superconducting magnet is used, and it is necessary to joint between superconducting wire to fabricate superconducting magnet system. A CC tape used in this research consists of copper stabilizer, silver layer, YBCO layer, buffer and substrate. Direct joint using soldering method was inefficient due to resistance of copper, then copper lamination is removed by chemical etching method to reduce resistance between CC tapes. Jointed tapes were fabricated and tested. Transport current through jointed area and induced voltage were measured to characterize the I-V curve. Resistance between CC wire using chemical etching was compared with resistance of direct jointed tapes using soldering method in this paper.

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Influence of the Thin Anode Geometry on the Performance of Molten Carbonate Fuel Cells (얇은 연료극 구조가 용융탄산염 연료전지 성능에 미치는 영향)

  • Seo, Dong-Ho;Park, Dong-Nyeok;Yoon, Sung-Pil;Han, Jong-Hee;Oh, In-Hwan
    • Transactions of the Korean hydrogen and new energy society
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    • v.22 no.5
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    • pp.599-608
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    • 2011
  • The Ni-Al anodes of the molten carbonate fuel cell (MCFC) with three different structures were successfully fabricated in order to reduce the thickness of the anode down to 0.3 mm; one was the non-supported anode made by a conventional tape casting method, and others were the supported anodes made by lamination or direct casting on the nickel screen. It was seen from the physical analyses and cell operation that the supported thin anodes made by direct casting showed good mechanical strength and cell performance because of a good contact between the anode materials and the support. The single cell using the above anode showed the cell voltage of 0.858 V at the current density of 150$mA/cm^2$ with the nitrogen cross-over of only 0.6% at the operation time of 1,000 h, which was similar to the performance of the conventional thick (0.7 mm) anode. The ability to utilize a thin configuration of anode should cut down the amount of nickel alloy and consequently reduce its manufacturing cost.