• Title/Summary/Keyword: Tape Casting

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Study of Peel Strength Property of Aluminum/Organic Composite (알루미늄/유기물 복합재료의 Peel 강도 특성에 대한 연구)

  • Kim, Jun-Young;Yoo, Myong-Jae;Kim, Seoung-Taek;Lee, Woo-Sung
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2007.06a
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    • pp.217-218
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    • 2007
  • Aluminum 분말과 고분자를 혼합하여 고분자-금속 복합재료(polymer-metal composite)를 만들어 copper foil과 기판의 접착력을 평가하였다. Tape casting 방법을 이용하여 sheet 만들고 vacuum lamination으로 PCB(Printed Circuit Board)기판을 제조한 후 포토공정으로 peel strength pattern을 형성하였으며, 본 연구에서는 최적의 aluminum 조건을 찾기 위하여 압력, 온도, copper foil의 표면 상태와 silane 표면 코팅에 따른 aluminum-polymer복합재료의 peel strength의 변화를 확인하였다. 최적의 조건은 silane 표면 코팅 처리를 한 aluminum 분말로 $210^{\circ}C$에서 $9.7kg/cm^2$ 압력으로 matte면의 돌기 크기가 크며, 응집이 잘 되어있는 copper foil을 사용하여 13.89N의 우수한 peel strength를 구현 할 수 있었다.

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Effect of Silane Coupling Treatment on Dielectric Properties of Strontium Titanate/Organic Composite ($SrTiO_3$/유기물 복합재료의 유전특성에 실란 커플링 처리의 효과)

  • Kim, Jun-Young;Kim, Sang-Hyun;Yoo, Myong-Jae;Lee, Woo-Sung
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2007.11a
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    • pp.219-220
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    • 2007
  • 실란 커플링제 종류에 따른 $SrTiO_3$/유기물 복합재료의 유전특성에 미치는 영향을 조사하여 비교하였다. 실란 커플링제는 amino계, epoxy계, methacryloxy계, acryloxy계, vinyl계를 사용하였으며, tape casting 방법으로 제작한 복합체 필름을 vacuum lamination 공정을 통하여 기판을 만들어 유전특성을 측정하였다. 실란 괴플링제의 종류에 따라 유전특성은 상이한 결과를 나타냈으며, acryloxy계를 제외한 다른 커플링제를 처리한 복합재료는 유전상수와 유전손실이 감소하는 경향을 확인할 수 있었다. Acryloxy계 커플링제를 처리한 복합재료는 커플링제가 처리되지 않은 복합재료와 비교하여 유전상수가 6%정도 증가하였며, 유전손실은 25%정도 감소하였다.

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Piezoelectric properties of multilayer actuator as a function of the number of multilayer (층수 변화에 따른 적층형 압전액츄에이터의 압전특성)

  • Lee, Kab-Soo;Lee, Il-Ha;Yoo, Ju-Hyun;Jeong, Yeong-Ho
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2007.11a
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    • pp.270-271
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    • 2007
  • In this study, piezoelectric properties of PZW-PMN-PZT multilayer actuator sintered at $900^{\circ}C$ low temperature have been investigated. The multilayer actuator was fabricated by tape casting methods. The density above $8[g/cm^3]$ was obtained at all the specimens. Also, according to increasing the number of multilayer, effective electromechanical coupling factor$(k_{eff})$ showed increasing trend. The $k_{eff}$ of multilayer actuator showed the maximum value of 0.283 at 11 layer. However, according to increasing the number of multilayer, mechanical quality factor(Qm') showed decreasing tend. The Qm' of multilayer actuator showed the maximum value of 920 at 5 layer.

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PERFORMANCE OF MULTILAYER CERAMIC ACTUATOR BY CONSIDERING THE SHAPE EFFECT

  • Wee, S.B.;Jeong, S.J.;Song, J.S.
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2003.11a
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    • pp.594-597
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    • 2003
  • In the present study, the piezoelectricity and polarization of multilayer ceramic actuator, being designed to stack PMN-PZ-PT ceramic layers and Ag-Pd electrode layers alternatively, were investigated under a consideration of geometric factor, the volume ratio of the ceramic to the electrode layers. The actuators were fabricated by tape casting of 0.2Pb(Mg1/3Nb2/3)O3-0.38PbZrO3-0.42PbTiO3 followed by lamination and burnout & co-firing processes. The actuators of 10 10 0.62 nm3 in size were formed in a way that 60 200 m thick ceramics were stacked alternatively with 5 m thick electrode layer. Increases in polarization and electric field-induced displacement with thickness of the ceramic layer were attributed to change of 90o/180o domain ratio, which was affected by interlayer internal stress. The piezoelectricity and actuation behaviors were found to depend upon the volume ratio (or thickness ratio) of ceramic to electrode layers.

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The Electrical Properties of Multilayer Piezoelectric Transformer using PZN-PMN-PZT ceramics (PZN-PMN-PZT 세라믹스를 이용한 적층 압전변압기의 전기적 특성)

  • Kim, Kook-Jin;Lee, Chang-Bae;Yoo, Ju-Hyun;Paik, Dong-Soo;Yoon, Hyun-Sang
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2006.06a
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    • pp.301-303
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    • 2006
  • In this study, multilayer piezoelectric transformer were manufactured using the PZN-PMN-PZT ceramic and then the electrical characteristics were investigated. The voltage step-up ratio of multilayer piezoelectric transformer showed the maximum value in the vicinity of 78.16kHz and increased according to the increase of load resistance. When the output impedance coincided with the load resistance, piezoelectric transformer showed the temperature increase of about $20^{\circ}C$ at the output power of 12W. The results, the multilayer transformer manufactured using the low temperature sintered PZN-PMN-PZT ceramics can be stably driven for step-up transformers.

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Electrical Properties of High Power Step Down Multilayer Piezoelectric Transformer using Low Temperature Sintering PMN-PNN-PZT Ceramics (저온소결 PMN-PNN-PZT 세라믹스를 이용한 고출력 강압용 적층 압전변압기의 전기적 특성)

  • Yoo, Ju-Hyun;Kim, Kook-Jin;Paik, Dong-Soo;Yoon, Hyun-Sang
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.20 no.4
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    • pp.332-336
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    • 2007
  • In this study, multilayer piezoelectric transformer was manufactured using the PMN-PNN-PZT ceramic and then the electrical characteristics were investigated according to the variations of frequency and load resistance. The voltage step-up ratio of multilayer piezoelectric transformer showed the maximum value at the vicinity of 75 kHz and increased according to the increase of load resistance. When the output impedance coincided with the load resistance, the multilayer piezoelectric transformer showed the temperature rise of less than $20^{\circ}C$ at the output power of 20 W. As the results, the multilayer piezoelectric transformer manufactured at low co-firing temperature of $940^{\circ}C$ using PMN-PNN-PZT ceramics could be stably driven as the step-down transformers.

Preparation and properties of Bi-based lead-free ceramic multilayer actuators

  • Nguyen, Van-Quyet;Han, Hyoung-Su;Lee, Han-Bok;Yoon, Jong Il;Ahn, Kyoung Kwan;Lee, Jae-Shin
    • Journal of Ceramic Processing Research
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    • v.13 no.spc2
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    • pp.282-285
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    • 2012
  • Lead-free (Bi0.5Na0.41K0.09)TiO3 (BNKT) multilayer ceramic actuators were prepared using tape-casting and screen-printing techniques. Co-firing behavior of BNKT/AgPd laminates was examined as a function of sintering temperature. It was found that co-firing induced bending and electrical properties were very sensitive to sintering condition. By optimizing sintering conditions, lead-free electrostrictive multilayer actuators with normalized strain Smax/Emax of 266 pm/V have been successfully fabricated, which is promising for lead-free actuator applications.

Development of Anode-supported Planar SOFC with Large Area by tape Casting Method (테입캐스팅을 이용한 대면적 (100 cm2) 연료극 지지체식 평판형 고체산화물 연료전지의 개발)

  • Yu, Seung-Ho;Song, Keun-Suk;Song, Hee-Jung;Kim, Jong-Hee;Song, Rak-Hyun;Jung, Doo-Hwan;Peck, Dong-Hyun;Shin, Dong-Ryul
    • Journal of the Korean Electrochemical Society
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    • v.6 no.1
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    • pp.41-47
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    • 2003
  • For the development of low temperature anode-supported planar solid oxide fuel cell, the planar anode supports with the thickness of 0.8 to 1 mm and the area of 25, 100 and $150\;cm^2$ were fabricated by the tape casting method. The strength, porosity, gas permeability and electrical conductivity of the planar anode support were measured. The porosity of anode supports sintered at $1400^{\circ}C$ and then reduced in$H_2$ atmosphere was increased from $45.8\%\;to\;53.9\%$. The electrical conductivity of the anode support was $900 S/cm\;at\; 850^{\circ}C$ and its gas permeability was 6l/min at 1 atm in air atmosphere. The electrolyte layer and cathode layer were fabricated by slurry dip coating method and then had examined the thickness of $10{\mu}m$ and the gas permeability of 2.5 ml/min at 3 atm in air atmosphere. As preliminary experiment, cathode multi-layered structure consists of LSM-YSZ/LSM/LSCF. At single cell test using the electrolyte layer with thickness of 20 to $30{\mu}m$, we achieved $300\;mA/cm^2$ and 0.6V at $750^{\circ}C$

Optimization of the Unimorph Cantilever Generator (UCG) Using Pb(Zr0.54Ti0.46)O3 + 0.2 wt% Cr2O3 + 1.0 wt% Nb2O5 thick films (Pb(Zr0.54Ti0.46)O3 + 0.2 wt% Cr2O3 + 1.0 wt% Nb2O5 조성의 압전 후막을 이용한 유니몰프형 캔틸레버 발전기(UCG)의 최적화)

  • Kim, Kyoung-Bum;Kim, Chang-Il;Yun, Ji-Sun;Jeong, Young Hun;Nahm, Jung Hee;Cho, Jeong-Ho;Paik, Jong-Hoo;Nahm, Sahn;Seong, Tae-Hyeon
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.25 no.12
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    • pp.955-960
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    • 2012
  • We fabricated piezoelectric unimorph cantilever generators (UCG) using $Pb(Zr_{0.54}Ti_{0.46})O_3$ + 0.2 wt% $Cr_2O_3$ + 1.0 wt% $Nb_2O_5$ (PZCN) piezoelectric thick films, which were produced by a tape casting method. The PZCN thick films were tailored with same width and thickness but different lengths from 7.7 to 57.7 mm in order to evaluate optimized UCG for energy harvesting device applications. When the length of PZCN film was increased, the resonance frequency of UCG was slightly increased from 7 Hz to 8 Hz, which could be due to enlarged area of the highly stiff piezo-ceramic film. However, the output power was proportionally increased with the length of PZCT film and it reached 4.68 mW (1.221 $mW/cm^3$) when the film's length was 57.7 mm under 25 g of tip mass at 8 Hz, which is sufficient for micro-scale device applications.

Energy Harvesting Characteristics of Interdigitated (IDT) Electrode Pattern Embedded Piezoelectric Energy Harvester (IDT 전극 패턴 임베디드 압전 에너지 하베스터의 특성)

  • Lee, Min-seon;Kim, Chang-Il;Yun, Ji-sun;Park, Woon Ik;Hong, Youn-Woo;Paik, Jong Hoo;Cho, Jeong Ho;Park, Yong-Ho;Jang, Yong-Ho;Choi, Beom-Jin;Jeong, Young-Hun
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.29 no.9
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    • pp.581-588
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    • 2016
  • Piezoelectric thick films of a soft $Pb(Zr,Ti)O_3$ (PZT) based commercial material were produced by a conventional tape casting method. Thereafter, the interdigitated (IDT) Ag-Pd electrode pattern was printed on the $25{\mu}m$ thick piezoelectric film at room temperature. Co-firing of the 10-layer laminated piezoelectric thick films was conducted at $1,100^{\circ}C$ and $1,150^{\circ}C$ for 1 h, respectively. Piezoelectric cantilever energy harvesters were successfully fabricated using the IDT electrode pattern embedded piezoelectric laminates for 3-3 operation mode. Their energy harvesting characteristics were investigated with an excitation of 120 Hz and 1 g under various resistive loads (ranging from $10k{\Omega}$ to $200k{\Omega}$). A parabolic increase of voltage and a linear decrease of current were shown with an increase of resistive load for all the energy harvesters. In particular, a high output power of 3.64 mW at $100k{\Omega}$ was obtained from the energy harvester (sintered at $1,150^{\circ}C$).