• Title/Summary/Keyword: Tandem GMAW

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Comparison of Mechanical Properties and Microstructural Charateristies of Tandem GMAW Weld Metal in 490MPa Grade Steel (490MPa급 고장력강 탄뎀 가스메탈아크 용접부에 대한 기계적 성질과 미세조직 비교)

  • Yi, Hui-Jun;Kang, Sung-Soo;Yu, Gum-Bin;Bae, Won-Hak;Moon, Hyun-Soo
    • Journal of Welding and Joining
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    • v.27 no.2
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    • pp.76-81
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    • 2009
  • Tandem GMAW is one of the high performance welding process and used in many industries to increase the productivity. An evaluation is presented of the mechanical properties and microstructural characteristics of the Tandem GMAW and conventional Single GMAW welds in 30mm thickness 490MPa grade steel by comparison method. Welding sequence and bead with and hight was kept, avoiding the effect of the bead shape and welding sequence. Tension, bending, hardness and Charpy impact test results of Tandem GMAW met the requirement of specification and showed similar distribution with conventional Single GMAW. Volume fraction of ferrite phase in weld metal showed little difference between Tandem GMAW and Single GMAW

High-efficiency repair welding technology for marine engine components (선박엔진 부품의 고능률 보수용접기술)

  • Kim, Young-Sik;Kil, Sang-Cheol
    • Journal of Advanced Marine Engineering and Technology
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    • v.41 no.1
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    • pp.21-30
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    • 2017
  • Of the marine engine components, the piston crown and exhaust valve are repaired most frequently. These works are conducted through conventional welding processes such as GTAW or SAW, domestically in marine engine repair factories. New high-efficiency welding or overlay processes such as tandem SAW, tandem MAG, hybrid TIG-MIG welding, pulsed-GMAW, CMT welding, and super TIG welding have been developed recently. Moreover, the plasma transfered arc (PTA) process is an efficient spray method for overlaying on the exhaust valve. In this review paper, the new high-efficiency repair welding methods are introduced for marine engine components. The problems due to repair welding for marine engine components are also presented.

A Study on the Performance Evaluation of the Welded Joint to Maintain the Quality of the Tandem GMAW (탠덤 GMAW의 품질확보를 위한 용접이음부위의 성능평가에 대한 연구)

  • Park, Cheol-Kyun;Lee, Jong Pyo;Park, Min Ho;Kim, Ill Soo
    • Journal of Advanced Marine Engineering and Technology
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    • v.39 no.3
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    • pp.230-237
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    • 2015
  • To improve productivity and improve the welding process, we have studied the automated system of the weld by applying a tandem welding. Then, the speed of the welding process is improved, production of industries is increasing. Productivity of the industrial sector has increased the application of tandem welding for automated system of welding. But quality assurance for the product take place welding defects in the welding process because the speed of the process is increased. Definitive research solutions an dit's actuality, however, there is insufficient. Accordingly, it is a situation that the performance of the weld to ensure quality of the weld is required urgently after the welding process. Comparing and analyzing the results of passing each experiment of the two-electrode welding and the welding electrode1, a study attempted to quality assurance of the welded joint portion.

A Experiment Study of Torch Distance on Automated Tandem GMA Welding System (탄뎀 가스메탈아크 용접의 토치 극간거리에 관한 실험적 연구)

  • Lee, Ji-Hye;Kim, Ill-Soo;Jung, Seong-Myeong;Lee, Jong-Pyo;Kim, Young-Su;Park, Min-Ho
    • Journal of Welding and Joining
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    • v.30 no.6
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    • pp.49-55
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    • 2012
  • The tandem welding process is one of the most efficient welding processes widely used in material joining technique such as manufacturing of strong and durable structures. It facilitates high rate of joint filling with little increase in the overall rate of heat input due to the simultaneous deposition from two electrode wires. The two electrodes in tandem welding process helps in high-efficiency and high productive of welding process. In this study a automated tandem welding system is developed to determine the correlation between cathode and anode and compared with current ratio of the two electrode torch. Three different inter-electrode distances were chosen, 25mm, 35mm and 45mm to perform the experiment with three different current ratio. From the experiment results, the current ratio between two torch has a large impact on width, height and depth of penetration. In addition, a stable bead geometry is obtained when inter-electrode distance is 35mm.