• Title/Summary/Keyword: Taguchi orthogonal array experiment

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A Study on the effect of cutting parameters in face turning based on the Taguchi method (다구찌 방법에 기초한 단면절삭에서 절삭파라미터 영향에 관한 연구)

  • 장성민;조명우
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.04a
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    • pp.111-116
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    • 2003
  • In this paper, object of experiment is to study on the effect of cutting parameters to obtain optimal surface toughness in face turning. Surface roughness is significantly important to be high quality of parts produced by turning process. For this purpose, the optimization of cutting parameters for fan Owning operation is investigated applying the Taguchi method. An orthogonal array, signal-to-noise ratio, and the analysis of variance are employed to evaluate effect of cutting parameters fir face turning. Also confirmation tests were performed to make a comparison between the results predicted from the mentioned correlations and the theoretical results. Cutting experiment is performed without cutting fluid using coated tungsten carbide inserts about workpieces of SM45C.

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Study on the dynamic stiffness variation of boring bar by Taguchi Method (다구찌 방법을 이용한 보링바의 동강성 변동에 관한 연구)

  • Chun, Se-Ho;Ko, Tae-Jo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.8 no.3
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    • pp.98-104
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    • 2009
  • The objective of this paper is to investigate the effect of factors on the dynamic stiffness variation of boring bar. The experiment was carried out by Taguchi Method and Orthogonal array table. The results indicate that overhang was found out to be dominant factor with 95% confident intervals and feed rate and depth of cut were insignificant. In addition, analysis of loss function shows that loss value increased sharply from 3D to 4D(D is a shank diameter). Consequently, there is critical point which changes property of dynamic stiffness.

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Determination of Optimal Process Condition for the Precision Blanking of Lend Frame (리드프레임 타발 공정의 최적 전단 조건의 선정)

  • Suh E. K.;Lim S. H.;Shim H. B.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.10a
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    • pp.71-74
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    • 2001
  • Using the Taguchi method, optimum process condition of lead frame blanking has been determined in the point of view of shape of blanked profile. As the main process parameters, clearance, strip holding pressure and bridge width are selected. According to the orthogonal array table, three levels of experiment have been carried out for each factors. The optimal blanking condition is analyzed with the SN ratio. It has been verified that the optimal process condition can be determined with a combination of basic blanking experiment and experiment design method. Both the effect of each factors and gain can be judged in the quantitative manners from the analysis of SN ratio.

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A Study on the Characteristics of the Precision Blanking of Lead Frame (II): Determination of Optimal Process Condition (리드 프레임 타발공정의 전단특성에 관한 연구(II) - 최적 전단 조건의 선정)

  • 서의권;임상헌;심현보
    • Transactions of Materials Processing
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    • v.11 no.2
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    • pp.132-137
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    • 2002
  • Using the Taguchi method, optimum process condition of lead frame blanking has been determined in the point of view of shape of blanked profile. As the main process parameters, clearance, strip holding pressure and bridge width are selected. According to the orthogonal array table, three levels of experiment have been carried out for each factor. The optimal blanking condition is analyzed with the SN ratio. It has been verified that the optimal Process condition can be determined with a combination of basic blanking experiment and experiment design method. Both the effect of each factor and gain can be judged in the quantitative manner from the analysis of SN ratio.

The Parameter Optimization Decision of Plastic Molding Using Taguchi Method (다구찌 방법을 이용한 난연ABS 사출공정의 최적조건 결정)

  • 조용욱;박명규
    • Journal of the Korea Safety Management & Science
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    • v.2 no.2
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    • pp.167-176
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    • 2000
  • A study to analyze and solve problems of plastic injection molding experiment has presented in this paper. We have taken Taguchi's parameter design approach, specifically orthogonal array, and determined the optimal levels of the selected variables through analysis of the experimental results using S/N ratio.

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Damage Assessment of Structures Using Taguchi Method (다구찌 방법을 사용한 구조물의 손상 평가)

  • Kwon, Kye-Si
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.16 no.7 s.112
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    • pp.720-728
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    • 2006
  • A robust damage assessment technique is presented such that the location and severity of damage in structures can be identified using measured modal data. In order to identify the damage efficiently, the concept of design of experiment using orthogonal array is used for screening the main effects of each parameter which corresponds to possible damage location in FE model. Then, Taguchi method, which has been widely used for robust design in industry, is applied to parameter updating in analytical FE model. The numerical simulations of a truss structure show that damages in structure can be located from updated parameters.

A Study on the Forming Process Optimization of a Small Tube (소구경 관단 성형공정 최적화)

  • Lee, Jung-Hwan;Lee, Seung-Hoon;Oh, Hyun-Ok
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.33 no.3
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    • pp.71-78
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    • 2010
  • The end shape of tube for automobile power steering system has influence on the ability of performance. In this case study, we attempted to optimize the forming process of a small tube using Taguchi experimental design methodology. A preliminary experiment was conducted and four main control factors were selected. The experiment was set up as an $L_9(3^4)$ orthogonal array, and determined the optimal levels of the four factors through the analysis of the experimental results. As a result, the performance characteristic(close adhesion power) of the product was improved about 36%. In addition, the process capability index $C_{pk}$ is enhanced from 0.94 to 6.85.

Optimization of the Tool Geometry of Plane Strain Punch Stretching Test (평면변형률 장출 실험용 금형의 최적설계)

  • 하동호;김영석
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1997.10a
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    • pp.158-163
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    • 1997
  • In this paper the tool geometry of the PSS test were optimized in order to assure the reliability of the test. Considering many factors for optimization of the tool geometry, computer-simulation technique using three-dimensional finite element method(FEM) was used. Three design variables -the punch length, punch crown and punch corner radius- are chosen to be optimized according to the Taguchi's experiment technique with the L9 orthogonal array. The optimum condition to ensure the plane strain mode over the overall area of the specimen was clarified. Moreover the simulation results are confirmed by experiment.

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A Study on Analysis of Parameter for Optimal Surface Quality in Face Turning (단면 선삭가공에서 최적의 표면품위를 위한 피라미터 분석에 관한 연구)

  • Maeng, Min-Jae;Jang, Sung-Min
    • Journal of the Korean Society of Safety
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    • v.21 no.1 s.73
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    • pp.21-27
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    • 2006
  • In this paper, object of experiment is to study on the effect parameters to obtain optimal surface roughness in face turning. Surface roughness is significantly important to be high quality of parts produced by turning process. For this purpose, the optimization of cutting parameters for face turning operation is investigated applying the Taguchi method. An orthogonal array, signal-to-noise, and the analysis of variance are employed to evaluate effect of cutting parameters for face turning. Also confirmation tests were performed to make a comparison between the results predicted from the mentioned correlations and the theoretical results. Cutting experiment is performed without cutting fluid using coated tungsten carbide insert about workpiece of SM45C. And regression analysis technique has been used to study the effects of the cutting parameters.

Impact toughness improvement of an undercarriage track shoe using the Taguchi orthogonal array experiment (다구찌 직교배열 실험을 이용한 무한궤도용 트랙 슈의 충격인성 향상 연구)

  • Kim, Young Suk;Chang, Keun Sung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.3
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    • pp.1611-1619
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    • 2015
  • This study examined the toughness improvement of a track shoe used as the undercarriage of excavator and bulldozer parts. The excavator is operated under poor conditions, such as the build-up field and quarry. Therefore, the track shoe requires high strength and impact toughness to endure immense shock while at work. The track shoe was made of heat treated boron steel. The sufficient possibility of hardenability with the theoretical Jominy curve for boron steel was confirmed while quenching. The Taguchi orthogonal array experiment method was used to optimize the process variables, such as area reduction ratio and heat treatment conditions (tempering temperature and holding time), to achieve toughness improvement. The toughness of the track shoe increased with increasing area reduction, and a tempering temperature of $210^{\circ}C$ and a tempering time of 80 min are beneficial for improving the toughness of the track shoe.