• Journal of Korean Society for Quality Management
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• v.32 no.1
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• pp.113-129
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• 2004

The reliability of the product can be improved by making the product less sensitive to noises. Especially, it Is important to make products robust against various noise factors encountered in production and field environments. In this paper, the phenomenon of degradation assumes a simple random coefficient degradation model to present analysis procedures of degradation data for robust experimental design. To alleviate weak points of previous studies, such as Taguchi's, Wasserman's, and pseudo failure time methods, novel techniques for analysis of degradation data using the cross array that regards amount of degradation as a dynamic characteristic for time are proposed. Analysis approach for degradation data using robust experimental design are classified by assumptions on parametric or nonparametric degradation rate(or slope). Also, a simulation study demonstrates the superiority of proposed methods over some previous works.

• Transactions of the Korean Society for Noise and Vibration Engineering
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• v.14 no.2
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• pp.87-94
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• 2004

In this paper, the experimental design of an intake system was studied using the two microphones method and the taguchi method. The transmission loss was utilized to represent the performance of noise reduction for the intake system which was estimated by measuring sound power at inlet and outlet with two microphones, respectively. Two microphones method used in this paper was followed by wave decomposition theory. The robust designing parameters of an intake system were extracted by adapting a cost function with the taguchi method, which optimized the process. Finally the effectiveness of the propose method was validated with the experimental data.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2003.05a
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• pp.114-119
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• 2003

In this paper, the experimental design of an intake system was studied using the two microphones method and the taguchi method. The transmission loss was utilized to represent the performance of noise reduction for the intake system which was estimated by measuring sound power at inlet and outlet with two microphones, respectively. Two microphones method used in this paper was followed by wave decomposition theory The robust designing parameters of an intake system were extracted by adapting a cost function with the taguchi method, which optimized the process. Finally the effectiveness of the propose method was validated with the experimental data.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2003.11a
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• pp.638-642
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• 2003

This paper presents a parameter design of an Electrorheological(ER) panel for noise reduction using Taguchi method. Taguchi method is a robust design method that determines control parameters in the presence of noise effect. Host structure thickness, spacer thickness, base oil viscosity and the weight ratio of ER particles are chosen for the control factors. A test setup in an SAE J1400 facility is used to analyze the sound transmission loss. The sensitivity of each factor with signal-to-noise(S/N) ratio and analysis of variance are investigated. The analysis results show that the weight ratio of ER particle and base oil viscosity of the ER fluid mostly affects the noise reduction in the presence of electric field. Based on the Taguchi method, an optimal configuration was designed and comparison is made with experimental result fer the verification.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2002.04a
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• pp.521-527
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• 2002

This paper presents a dynamic modeling and a robust PID controller design process for the wire bonder head assembly. For the modeling elements, the system is divided into electrical system, magnetic system, and mechanical system. Each system is modeled by using the bond graph method. The PID controller is used for high speed/high accuracy position control of the wire bonder assembly. The Taguchi method is used to evaluate the more robust PID gain combinations than conventional one. This study makes use of an L18 array with three parameters varied on three levels. Computer simulations and experimental results show that the designed PID controller provides more improved signal to noise ratio and reduced sensitivity than the conventional PID controller.

• Journal of the Korean Society for Precision Engineering
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• v.21 no.7
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• pp.37-45
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• 2004

Grinding is a finishing operation of products in various areas. Surface roughness of industrial components obtained in grinding operation is a critical quality measure but is a function of many operating parameters and their interactions. To achieve higher surface roughness and to identify the influence of grinding parameters on surface roughness, it is an ideal situation fer using the design of experiments. This paper presents an successful optimization of grinding conditions and prediction of surface roughness using the design of experiments. From the experimental verification tests, it was observed that this approach was useful as a robust design methodology for grinding operation.

• Journal of the Korean Data and Information Science Society
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• v.11 no.1
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• pp.65-72
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• 2000

Robust design is an approach to reducing performance variation of quality characteristic values in quality engineering. Taguchi parameter design has a great deal of advantages but it also has some disadvantages. The various research efforts aimed at developing alternative methods. In the Taguchi parameter design, the product-array approach using orthogonal arrays is mainly used. However, it often requires an excessive number of experiments. An alternative approach, which is called the combined-array approach, was suggested by Welch et. al. (1990) and studied by others. In this paper we make a comparative study on optimization procedures to robust design in the two different experimental design(product array, combined array) approaches the Mough the Monte Carlo simulation.

• Journal of the Korea Safety Management & Science
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• v.2 no.3
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• pp.27-36
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• 2000

The Robust Design method uses a mathematical tool called orthogonal arrays to study a large number of decision variables with a small number of experiments. It also uses a new measure of quality, called signal-to-noise (S/N) ratio, to predict the quality from the customer's perspective. Thus, the most economical product and process design from both manufacturing and customers' viewpoints can be accomplished at the smallest, affordable development cost. Many companies, big and small, high-tech and low-tech, have found the Robust Design method valuable in making high-quality products available to customers at a low competitive price while still maintaining an acceptable profit margin. A study to analyze and solve problems of a biochemical process experiment has presented in this paper. We have taken Taguchi's parameter design approach, specifically orthogonal array, and determined the optimal levels of the selected variables through analysis of the experimental results using S/N ratio.

• Journal of the Korean Society for Precision Engineering
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• v.16 no.6
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• pp.25-35
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• 1999

This paper presents a control gain tuning scheme for multi-axis PID control systems by Taguchi method. As an experimental set-up, a parallel mechanism machine tool has been selected. This machine has eight servodrives and each servodrive has four control gains, respectively. Therefore, total 32 control gains have to be tuned. Through a series of design of experiments, an optimal and robust set of PID control gains is tuned. The index of the sum of position error and velocity error is reduced to 61.4% after the experimental gain tuning regardless of the feedrate variation.

• Journal of the Semiconductor & Display Technology
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• v.1 no.1
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• pp.21-28
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• 2002

This paper presents a dynamic modeling and a robust PID controller design process for the wire bonder head assembly. For modeling elements, the system is divided into electrical part, magnetic part, and mechanical part. Each part is modeled using the bond graph method. The PID controller is used for high speed/high accuracy position control of the wire bonder assembly. The Taguchi method is used to obtain the more robust PID gain combinations than conventional one. This study makes use of an L18 array with three parameters varied on three levels. Results of simulations and experimental show that the designed PID controller provides a improved ratio of signal to noise and a reduced sensitivity improved to the conventional PID controller.