• Journal of the Korean Society of Manufacturing Process Engineers
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• v.8 no.3
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• pp.98-104
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• 2009

The objective of this paper is to investigate the effect of factors on the dynamic stiffness variation of boring bar. The experiment was carried out by Taguchi Method and Orthogonal array table. The results indicate that overhang was found out to be dominant factor with 95% confident intervals and feed rate and depth of cut were insignificant. In addition, analysis of loss function shows that loss value increased sharply from 3D to 4D(D is a shank diameter). Consequently, there is critical point which changes property of dynamic stiffness.

• Journal of the Semiconductor & Display Technology
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• v.16 no.2
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• pp.79-84
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• 2017

This paper outlines the Taguchi optimization methodology, which is applied to optimize cutting parameters in end milling when machining STS304 with TiAlN coated SKH59 tool under up and down end milling conditions. The end milling parameters evaluated are depth of cut, spindle speed and feed rate. An orthogonal array, signal-to-noise (S/N) ratio and analysis of variance (ANOVA) are employed to analyze the effect of these end milling parameters. The Taguchi design is an efficient and effective experimental method in which a response variable can be optimized, given various control and noise factors, using fewer resources than a factorial design. An orthogonal array of $L_9(33)$ was used. The most important input parameter for cutting force, however, is the feed rate, and depending on the cutter rotation direction. Finally, confirmation tests verified that the Taguchi design was successful in optimizing end milling parameters for cutting force.

• Korean Chemical Engineering Research
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• v.59 no.2
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• pp.219-224
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• 2021

Ion flotation is an efficient method to remove metal ions from aqueous solution. In this work, ion flotation was applied to calcium removal from aqueous solution. The parameters used included sodium stearate (SS) and sodium dodecyl sulfate (SDS) as collectors, 1-butanol and 1-propanol as frothers, pH, and air-flow rate. An L16 orthogonal array was chosen according to the mentioned factors and levels, and experimental tests were conducted according to the Taguchi orthogonal array. The results showed that all of the factors except one had significant effect on the flotation performance. The percentage contribution of parameters showed that type of frother and type of collector made the greatest (43.14%) and the lowest (9.86%) contribution, respectively. In optimal conditions, the recovery of Ca (II) ion was 45.67%. Also, the results illustrated that the Taguchi method could predict calcium removal from aqueous solution by ion flotation with 2.63%. This study showed that the use of ion flotation was an effective method for Ca (II) ion removal from aqueous solution.

• Corrosion Science and Technology
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• v.20 no.2
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• pp.77-84
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• 2021

This study aims to optimize the DL-EPR test solution for duplex stainless steel S31083 using the Taguchi design. The test solution parameters applied to the Taguchi design are H₂SO₄, NaCl, KSCN concentration, and temperature. In the experimental design, an orthogonal array of 4 levels 4 factor L₁₆(4⁴) was used. Output values for the orthogonal array were used for resolution (degree of sensitization) and selective etch (I_a) values. The optimal test solution conditions were selected by comparing the normalized S/N ratio for the two reaction properties. As a result, the H₂SO₄ and NaCl were identified as the main factors influencing the sensitivity measurement, but the delta statistics showed that the KSCN concentration and temperature had relatively low influence. The optimal condition was identified as 1.5 M H₂SO₄+0.03 M KSCN+1.5M NaCl at 30 ℃. The degree of sensitization presented a tendency to depend on the heat treatment temperature and time in the optimal test solution. This investigation confirmed the possibility of optimizing the experiment solution for the DL-EPR test of stainless steel using the Taguchi technique.

• Journal of the Korea Safety Management & Science
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• v.2 no.2
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• pp.167-176
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• 2000

A study to analyze and solve problems of plastic injection molding experiment has presented in this paper. We have taken Taguchi's parameter design approach, specifically orthogonal array, and determined the optimal levels of the selected variables through analysis of the experimental results using S/N ratio.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.5 no.4
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• pp.59-64
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• 2006

High Speed Machining(HSM) reduces machining time and improves surface accuracy because of the high cutting speed and feedrate. Development of HSM makes it allowable to machine difficult-to-cut material and use small-size-endmill. It is however limited to cutting condition and tool material. In the machining operation, it is important to check main parameter of tool life and select optimal cutting condition because tool breakage can interrupt progression of operation. In this study, cutting parameters are determined to 3 factors and 3 levels which are a spindle speed, a feedrate and a width of cut. Experiment is designed to orthogonal array table for L9 with 3 outer array using Taguchi method. Also, it is proposed to inspect significance of the optimal factors and levels by ANOVA using average of SN ratio for tool life. Finally, estimated value of SN ratio in the optimal cutting condition is compared with measured one in the floor shop and reduction of loss is predicted.

• 제어로봇시스템학회:학술대회논문집
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• 2002.10a
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• pp.46.4-46
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• 2002

This study was motivated how it might be possible to validate structured sampling with orthogonal array for optimal design of a pin. The Taguchi method by orthogonal array, one of the structured sampling methods, has much advantage that is row cost and time saving for experiments. But this method has been applied in limited areas especially for mechanical problems. In this study, we experimented whether the structured sampling is useful for applying optimal design of mechanical elements. For the experiment, we first set up a mechanical problem which was related to determining optimal parameters associated a pin's crack occurred inside a hole. We, then, calculated combination of...

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2001.10a
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• pp.71-74
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• 2001

Using the Taguchi method, optimum process condition of lead frame blanking has been determined in the point of view of shape of blanked profile. As the main process parameters, clearance, strip holding pressure and bridge width are selected. According to the orthogonal array table, three levels of experiment have been carried out for each factors. The optimal blanking condition is analyzed with the SN ratio. It has been verified that the optimal process condition can be determined with a combination of basic blanking experiment and experiment design method. Both the effect of each factors and gain can be judged in the quantitative manners from the analysis of SN ratio.

• Transactions of Materials Processing
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• v.11 no.2
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• pp.132-137
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• 2002

Using the Taguchi method, optimum process condition of lead frame blanking has been determined in the point of view of shape of blanked profile. As the main process parameters, clearance, strip holding pressure and bridge width are selected. According to the orthogonal array table, three levels of experiment have been carried out for each factor. The optimal blanking condition is analyzed with the SN ratio. It has been verified that the optimal Process condition can be determined with a combination of basic blanking experiment and experiment design method. Both the effect of each factor and gain can be judged in the quantitative manner from the analysis of SN ratio.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.9 no.2
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• pp.36-44
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• 2000

In this paper drill shape and cutting conditions for environmentally conscious dry drilling of A319 Al-alloy are studied by experimental method. The experiment is planned with Taguchi's method that is based on the orthogonal array of design factors. The result is summarized as follows (1) Drill geometry optimization can increase the number of holes in dry drilling and also large helix angle and large point angle are desirable in dry drilling. (2) It is found that cutting conditions that is cutting speed and feed rate are closely related to the drill geometry(3) For dry drilling of Al-alloys drill shape and cutting conditions are selected and tested by experimental method. But it is found that the perfect dry drilling is difficult because of the machining characteristics of Al-alloys and so new machining method such as minimal lubricant application is required.