• Title/Summary/Keyword: Taguchi Experiment

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Determination of Optimal Process Condition for the Precision Blanking of Lend Frame (리드프레임 타발 공정의 최적 전단 조건의 선정)

  • Suh E. K.;Lim S. H.;Shim H. B.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.10a
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    • pp.71-74
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    • 2001
  • Using the Taguchi method, optimum process condition of lead frame blanking has been determined in the point of view of shape of blanked profile. As the main process parameters, clearance, strip holding pressure and bridge width are selected. According to the orthogonal array table, three levels of experiment have been carried out for each factors. The optimal blanking condition is analyzed with the SN ratio. It has been verified that the optimal process condition can be determined with a combination of basic blanking experiment and experiment design method. Both the effect of each factors and gain can be judged in the quantitative manners from the analysis of SN ratio.

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A Study on the Characteristics of the Precision Blanking of Lead Frame (II): Determination of Optimal Process Condition (리드 프레임 타발공정의 전단특성에 관한 연구(II) - 최적 전단 조건의 선정)

  • 서의권;임상헌;심현보
    • Transactions of Materials Processing
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    • v.11 no.2
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    • pp.132-137
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    • 2002
  • Using the Taguchi method, optimum process condition of lead frame blanking has been determined in the point of view of shape of blanked profile. As the main process parameters, clearance, strip holding pressure and bridge width are selected. According to the orthogonal array table, three levels of experiment have been carried out for each factor. The optimal blanking condition is analyzed with the SN ratio. It has been verified that the optimal Process condition can be determined with a combination of basic blanking experiment and experiment design method. Both the effect of each factor and gain can be judged in the quantitative manner from the analysis of SN ratio.

Investigation of Manufacturing Parameters for Non-fibrous Ceramic Brake Pads using Taguchi Method (다꾸치법에 의한 무섬유 세라믹 브레이크 마찰재의 제조변수에 대한 고찰)

  • Yeo Jeong-Gu;Choi Sung-Churl
    • Korean Journal of Materials Research
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    • v.14 no.1
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    • pp.59-66
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    • 2004
  • In the present study, ceramic brake pads without fiber phases were manufactured by the low temperature heat treatment below$ 700 ^{\circ}C$. The manufacturing parameters of ceramic brake pads and those levels were investigated by the analysis results of signal-to-noise ratios, ANOVA based upon the Taguchi method. The ceramic brake pads prepared in the Mg experiment had a friction coefficient of 0.30~0.55 very close to the target coefficient (0.35~0.45) of commercial brake pads utilized in the automobiles. The frictional properties of ceramic brake pads could be stabilized with the adjustment of amounts of lubricating additives. The optimum preparation conditions as well as batch formulations for the fabrication of non-fibrous ceramic brake pads were finally determined using Taguchi method in this study.

Analysis of a Vehicle Performance Using Taguchi Method: How does a Torque Converter Affect the Vehicle Performance\ulcorner (다구찌 방법을 이용한 토크 컨버터의 차량 연비 및 가속성능에 미치는 영향 분석)

  • Lee, Chin-Woo;Lim, Won-Sik;Park, Yeong-Il;Lee, Jang-Moo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.6
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    • pp.1085-1091
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    • 2002
  • General vehicle is evaluated by its acceleration, fuel economy, NVH (Noise, Vibration and Harshness) and subjective (such as launching feel) performance. The first step to enhance its performance is to know how much each component affects on the vehicle performance. It is very important to know what is the key factor of the component among many specifications. Hydraulic torque converter can be expressed by means of its performance curve (torque ratio and capacity factor). In this paper, the key factor of torque converter, which affect vehicle performance, are explored by using Taguchi method. Moreover, general sensitivity analysis method is compared with Taguchi's experiment.

Optimization of Process Parameters for Mill Scale Recycling Using Taguchi Method (다구찌 방법을 이용한 밀스케일 재활용에 대한 공정변수의 최적화)

  • Baek, Seok-Heum;Joo, Won-Sik;Kim, Chang-Kee;Jeong, Yu-Yeob;Shin, Shang-Woon;Hong, Soon-Hyeok
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.2
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    • pp.88-95
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    • 2008
  • With society focusing more and more on environmental issues, the recycling of materials of all types has become an important concern. In this paper, optimization method is developed for reducing cost and improving quality in mill scale recycling. An experimental investigation into the process parameter effects is presented to determine the optimum configuration of parameters for performance, quality and cost. Taguchi's optimization approach was used to obtain the optimal parameters. The significant parameters were identified and their effects on mill scale recycling were studied. As a results, a confirmation experiment with the optimal levels of process parameters was carried out in order to demonstrate the effectiveness of the Taguchi method.

The Selection on the Optimal Condition of Si-wafer final Polishing by Combined Taguchi Method and Respond Surface Method (실험계획법을 적용한 웨이퍼 폴리싱의 최적 조건 선정에 관한 연구)

  • Won, Jong-Koo;Lee, Jung-Hun;Lee, Jung-Taik;Lee, Eun-Sang
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.1
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    • pp.21-28
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    • 2008
  • The final polishing process is based on slurry, pad, conditioner, equipment. Therefore, the concept of wafer final polishing is also necessary for repeatability of results between polished wafers. In this study, the machining conditions have a pressure, table speed, machining time and slurry ratio. This research investigated the surface characteristics that apply variable machining conditions and response surface methodology was used to obtain more flexible and optimumal condition base on Taguchi method. On the base of estimated response surface curvature from the equation and results of Taguchi method, combined design of experiment was considered to lead to optimumal condition. Finally, polished wafer was obtained mirror like surface.

The Inlet Shape Optimization of Aftertreatment System for Diesel Engine with Taguchi Method (다꾸치 방법을 이용한 디젤엔진용 후처리시스템의 입구부 형상 최적화)

  • Jung, Jong-Hwa;Kim, Jong-Hag;Kim, Sang-Ho
    • Transactions of the Korean Society of Automotive Engineers
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    • v.20 no.5
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    • pp.145-151
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    • 2012
  • New design of catalytic converter is proposed by optimization of DFSS (Design For Six Sigma) and DOE (Design Of Experiment) method which is based on taguchi matrix. As a result of the optimization of design of catalytic converter, this paper classifies Exhaust-downpipe shapes with 3 parameters to increase flow velocity uniformity of front catalytic substrate face from CFD results. after finishing with L9 Taguchi test matrix, it can be found the main effect of each design parameter of concept model, and optimal design level. in conclusion, it can be increase flow uniformity from 0.60 upto 0.80 with optimal diffuser shape for Turbo-charger.

Optimization of ceramic grinding by Applying Taguchi Method (다구찌 방법을 적용한 세라믹 연삭가공의 최적화)

  • 임홍섭;유봉환;소의열;이근상;사승윤
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.155-159
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    • 2002
  • This paper has studied to obtain the grinding characteristics and optimal grinding conditions of ceramics in the grinding with diamond wheel by Taguchi method. Feed rate was most important factor to the surface roughness. In the case of 4{Si_3}{N_4}$ and ${A1_2}{O_3}$, surface roughness value were small at 3m/min of feed rate. In the case of $ZrO_2$. surface roughness value was small at 4m/min of feed rate. Surface roughness have much influenced by major load for the :ii3N4 and $ZrO_2$. On the other hand, ${A1_2}{O_3}$ have more influenced by grain shedding of brittle fracture phenomenon. The major factors affecting the surface roughness and the optimum grinding conditions were obtained with minimum experiment using Taguchi method.

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Prediction on the Efficiency of Coated Tool Using Taguchi Design and Neural Network (다꾸지 기법 및 신경망을 이용하여 코팅공구의 성능예측 연구)

  • Choi Gwang Jin;Lee Wi Ro;Choi Suk Woo;Paik Young Nam
    • Journal of the Korean institute of surface engineering
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    • v.36 no.3
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    • pp.284-289
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    • 2003
  • In this study, the prediction on the quality of tools after coating process has been investigated. Under different coating conditions, cutting resistances have been obtained and analyzed with a tool dynamometer to provide optimized coating conditions. The optimized coating conditions Lhave been computed with the most effective factors found by S/N ratio of Taguchi method. To evaluate the influence of the factors on cutting efficiency through the minimum of number of experiment times, the way of neural network design using Taguchi method has been employed.

Determination of Optimum Condition in Plasma Spraying Process (플라즈마용사공정에서의 최적 조건 결정에 관한 연구)

  • 최경수;박동화
    • Journal of the Korean Ceramic Society
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    • v.33 no.2
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    • pp.155-162
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    • 1996
  • A Taguchi methodology study of the plasma spraying thermal barrier coating (TBC) layer is presented. The experiment parameters were designed by a L8-style orthogonal arrays approach. A Taguchi analysis was conduc-ted through the results of the coating properties which were affected by plasma spraying parameters. Zirconia (partially stbilized with ytrria: PSZ) was sprayed on TiAl intermetallic compound substrates, The coating layer was characterized by thickness microstructure and porosity using SEM and Image analyzer. The coating quali-ties are discussed with respect to thermal barrier effect thermal cycling test6 and adhesion strength test. An optimum condition of plasma spraying process which are derived from the Taguchi analysis could be found for high quality TBC.

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