• Title/Summary/Keyword: Taguchi Experiment

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The Parameter Optimization Decision of Surface Roughness Using Taguchi Method (다구찌 방법을 이용한 표면거칠기의 최적조건 결정 (사례연구 중심으로))

  • 조용욱;박명규
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.21 no.46
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    • pp.221-227
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    • 1998
  • A study to analyze and solve problems of rotor metal cutting experiment has presented in this paper. We have taken Taguchi's parameter design approch, specifically orthogonal array, and determined the optimal levels of the selected variables through analysis of the experimental results using S/N ratio.

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A Study on Comparison with the Methods of Ordered Categorical Data of Analysis (순서 범주형 자료해석법의 비교 연구)

  • 김홍준;송서일
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.20 no.44
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    • pp.207-215
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    • 1997
  • This paper deals with a comparison between Taguchi's accumulation analysis method and Nair test on the ordered categorical data from an industrial experiment for quality improvement. a result of Taguchi's accumulation analysis method is shown to have reasonable power for detecting location effects, while Nair test identifies the location and dispersion effects separately, Accordingly, Taguchi's accumulation analysis needs to develop methods for detecting dispersion effects as well as location effects. In addition this paper rewmmends models for analyzing ordered categorical data, for examples, the cumulative legit model, mean response model etc Successively simple, reasonable methods should be introduced more likely to be used by the practitioners.

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A Study on Shape Optimization for Seal Groove of Disc Caliper using Finite Element Method and Taguchi's Method (유한요소해석과 다구찌 방법에 의한 디스크 캘리퍼 씰 홈의 형상 최적화에 관한 연구)

  • Kim, Jin-Han;Kim, Soo-Tae
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.1
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    • pp.88-94
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    • 2006
  • A typical disk brake system consists of caliper housing, piston, seal and two pads etc. The configuration of seal groove, dimension of piston and seal, and seal material properties are important ones for brake performance, as these affect the retraction of piston. The rubber seal is designed to perform dual functions of sealing the brake oil at brake-applied and retracting the caliper piston at brake-released. In this paper, the seal stress is analyzed using Finite Element Method and experiment is conducted by Taguchi's Method. We attempt to quantify the critical design factors in the seal groove and evaluate their impact on some of brake performance factors. The investigation obtained from this study can not only enhance the seal groove design optimization, but also reduce product prototype testing and development time.

Design for the multistage sheet metal forming of wheel disks by Design of Experiment (실험계획법을 이용한 휠 디스크의 다단판재성형 공정 설계)

  • 이명균;오수익
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.278-282
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    • 2003
  • There is a strong industrial demands for the development of light-vehicle to improve fuel efficiency. It is more effective to reduce weight of the parts directly driven by an automobile engine. So the saving in weight of wheels which is operated by an automobile engine improve fuel efficiency more than other parts. There are many step of sheet metal forming in fabricating automotive wheel, so that it is difficult to design process and tools of multi-stage stamping. Traditionally, design process and tools have depended on the experience of skilled workers and it has done by trial and error methods. However, it needs too much costs and time. Taguchi methods has an advantage of the number of required experiments and reliability compared with trial and error method. In this study, Taguchi methods and response surface methods are applied to design process and tools of automotive wheel. As a result, the principal variables are selected and process conditions are optimized.

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Basic Experiment Using Taguchi method for Vertical Wind Turbine with Wind-shield (다구찌 기법을 이용한 윈드실드 수직축 풍력 터빈의 기초 실험 연구)

  • Hong, Cheol-Hyun;Seo, Seong-Ho
    • Journal of Ocean Engineering and Technology
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    • v.25 no.3
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    • pp.85-89
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    • 2011
  • This study aimed to develop a wind turbine system for the domestic wind environments. The Taguchi method was applied to obtain the optimal design for a wind turbine with a wind-shield. The design parameters were defined to look for the shape of the wind turbine. Optimal parameters were determined on the basis of the analyzed level averages of the characteristics. According to the test results to which the optimal parameters were applied, the rpm improved. It was also found that a windshield 3/4 the size contributes to improving the efficiency of existing turbines.

A Study on Friction Characteristics for Motorcycle Disk Using Taguchi Experimental Design (다꾸지 기법에 의한 이륜자동차 브레이크 디스크의 마찰특성에 관한 연구)

  • Juen, H.Y.;Ryu, M.R.;Lee, S.J.;Park, H.S.
    • Journal of Power System Engineering
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    • v.10 no.3
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    • pp.67-72
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    • 2006
  • The effect of manufacturing parameters on wear and improve cooling of motorcycle break system was studied using a disk-on-pad type friction tester. Such parameters conditions have an effect on the wear and improve cooling factor such as applied load, sliding speed, frictional time and number of ventilated disk hole. However, it is difficult to know the mutual relation of these factor. In this study, the wear and cooling characteristics using design of experiment containing 4 elements were investigated for an optimal condition for the best motorcycle disk break system employing Taguchi robust experimental design. From this study, the result was shown that vents have an effect on convection area improving more cooling ability and reduced wear of the disk.

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Quality Improvement of Black Oxide Process in Casting (주조품 Black Oxide 공정의 품질개선에 관한 연구)

  • Lee, Dong Hee;Lee, Kyung Keun;Yun, Won Young
    • Journal of Korean Society for Quality Management
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    • v.24 no.1
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    • pp.96-109
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    • 1996
  • In this paper, we consider the quality problem of black oxide process in casting for which Taguchi method is used. We explain simply the Taguchi method and existing problems in Black Oxide process. We analyze the problem by the quality improvement procedure proposed by Taguchi. The design factors and noises using cause-effect diagram are found, the experiment is made using orthogonal array. After ANOVA, the critical factors are determined and the optimal process condition is designed. After parameter design, we derive the tolerance levels. As a result of changing the levels of process parameters, the variance of quality characteristic was decreased by quarter and the average value was also decreased by half. We estimated the predictable profit of the improvement.

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Robust Optimization of the Automobile Rearview Mirror for Vibration Reduction (승용차용 후사경의 진동 저감을 위한 강건최적설계)

  • 황광현;이광원;박경진
    • Transactions of the Korean Society of Automotive Engineers
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    • v.7 no.6
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    • pp.198-206
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    • 1999
  • An automobile outside rear view mirror system has been analyzed and designed to reduce vibration with a finite element model. model analysis is conducted for the calculation of natural frequencies. harmonic analysis is utilized to estimate the displacements of the glass surface under dynamic loads. The model is verified with the vibration experiment of the parts and the assembled body. The structure of the mirror system is optimized for the robustness defined by the Taguchi concept. At first, many potential design variables are defined. Final design variables are selected based on the amount of contribution on the objective function. That is, sensitive variables are chose. The SN ratio in the Taguchi method is replaced by an objective function with the mean and the standard deviation of the quality characteristic. The defined objective function is appropriate in the structural design in that the vibration displacements are minimized while the robustness is improved.

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Evaluating Service System Alternatives via a Computer Simulation-enabled MCDM Framework

  • Deng, Wei-Jaw;Pei, Wen;Tsai, Chih-Hung
    • International Journal of Quality Innovation
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    • v.8 no.2
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    • pp.100-114
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    • 2007
  • Decision makers in the service industry must effectively cope with queuing problems, service capacity optimization, service efficiency and service quality problems. This study proposes a computer simulation-enabled MCDM framework that integrates computer simulation analysis, Taguchi method, expert opinion and multiple criteria decision making (MCDM) to assist decision makers in coping with decision problems. In this framework, Taguchi method is adopted to reduce the time required for the simulation experiment. Computer simulation analysis is adopted to obtain useful information for rapid decision-making without interrupting actual production. MCDM is used to select the optimal alternative. The illustrative result is extremely promising.

Parameter and Tolerance Designs of the Chemical Reaction Process (화학반응 공정에서의 공정조건 및 허용차설계)

  • 안종석;윤원영
    • Journal of Korean Society for Quality Management
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    • v.30 no.1
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    • pp.97-117
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    • 2002
  • We apply Taguchi method to the process optimization problem of chemical reaction process, and some case studies are done to find out the way for cost reduction and quality improvement The parameter and tolerance designs of Taguchi mettled are done with operation data of a chemical process and we propose a procedure how to use and analyze the operation data to find the optimal process conditions and tolerance limits. In order to use the continuous values in experiment conditions, it is suggested how to determine the interval of each level by discrete values and to treat any missing values caused from discrete 4 levels.