• Title/Summary/Keyword: Taguchi's experimental method

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Taguchi's Robust Design Method for Optimization of Lysophosphatidic Acid Production in an Open Reactor System

  • Han, Jeong-Jun;Rhee, Joon-Shick
    • Journal of Microbiology and Biotechnology
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    • v.8 no.1
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    • pp.81-88
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    • 1998
  • The determination of appropriate parameters and parameter conditions is very important for the optimization of production of target materials. Taguchi's method has been used widely as the basis for development trials and optimization during industrial process design. Reaction variables which influence product yield are easily determined and their effects are revealed by just a few reactions, negating the need for extensive experimental investigation. There are usually some factors that are responsible for variations in process characteristics, so called noise factors. Controlling noise factors is very costly and difficult or impossible. Taguchi's experimental design method was examined to determine the control factor's level that is less sensitive to the changes in environmental conditions and other noise factors without control of noise factors. In this study, optimization of lipase-catalyzed production of lysophosphatidic acid (LPA) which has various physiological functions was performed by Taguchi's method. We obtained LPA yields ($66.5\%$) with low variance (5.32) at 400 RPM, molar ratio of 40 : 3 (mol) (fatty acid: G-3-P), 48 h, and $50^{\circ}C$. Thus, bioactive LPA with a desired fatty acid moiety could be produced with high yields and low variance despite various environmental noise factors.

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The Evaluation of the Laser Machinability for Mechanical Materials using Taguchi Experimental Method Design (다구찌 실험 계획법을 이용한 기계재료의 레이저가공성 평가)

  • Kim, Sang-Kyu;Yoon, Yeo-Myung;Jung, Yoon-Gyo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.2
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    • pp.73-78
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    • 2012
  • Recently, the laser processing method has used as micro-machining technologies in industries of aerospace, electronics and automotive. The laser processing newly focused could be alternative to existing machining method. However, there are few practical results of research about the proper setting of the laser machining conditions and the laser machining characteristics for mechanical materials. The purposes of this study was to choose optimum machining conditions and to estimate the laser machining characteristics using taguchi experimental method for various mechanical materials that is S45C, Stainless steel, Aluminum, Copper, Titanium and Tungsten carbide. From obtained results, it was confirmed that optimum machining conditions could be found and laser machinability depends on thermal conductivity and hardness of workpiece.

Optimization of Plasma Spray Coating Parameters of Alumina Ceramic by Taguchi Experimental Method (실험계획법에 의한 알루미나 세라믹의 플라즈마 용사코팅 최적화)

  • 이형근;김대훈;윤충섭
    • Journal of Welding and Joining
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    • v.18 no.6
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    • pp.96-101
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    • 2000
  • Sintered alumina ceramic substrate has been used for the insulating substrate for thick Hybrid IC owing to its cheapness and good insulating properties. Some of thick HIC's are important to eliminate the heat emitted from the parts that are mounted on the ceramic substrate. Sintered ceramic substrate can not transfer and emit the heat efficiently. It's been tried to do plasma spray coating of alumina ceramic on the metal substrates that have a good heat emission property. The most important properties to commercialize this ceramic coated metal substrate are surface roughness and deposition efficiency. In this study, plasma spray coating parameters are optimized to minimize the surface roughness and to maximize the deposition efficiency using Taguchi experimental method. By this optimization, the deposition efficiency was greatly improved from 35% at the frist time to 75% finally.

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The design of a 920MHz compact RFID reader antenna of slot structure using the Taguchi's Method (Slot 구조를 이용한 920MHz 소형 RFID 리더 안테나 다구찌설계 연구)

  • Kwon, So-Hyun;Ko, Jae-Hyeong;Kim, Hyeong-Seok
    • 한국정보통신설비학회:학술대회논문집
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    • 2009.08a
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    • pp.289-292
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    • 2009
  • In this paper, an optimum design center frequency proposes portable RFID reader antenna that is 920MHz frequency using the Taguchi's Method. Proposed antenna is cut corner of opposite angle and it's structure that have slots in four sides microstrip patch of a perfect square shape. This slot structure can miniaturize microstrip patch antenna and confirmed through an experiment that size of antenna about 18% decreases than structure that slot does not exist. Because compact antenna that have structure of slot changes according to complex design variables, analysis and experimental design for minimization of experiment number of times are required for optimum antenna design. In this research, designed antenna that have optimum structure when introduce and designs table of orthogonal arrays of the Taguchi's Method been experimental design that can minimize analysis and experiment number of times, achieve responsiveness analysis of main elements and analyzes the effect and minimizes design repeat with analysis result. Presented experiment result about antenna special quality that permittivity is 4.4 and manufactures to board of Epoxy 3.2T.

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Parameter Design of an ER Panel for Noise Reduction using Taguchi Method (다구찌법을 이용한 소음저감용 ER 패널의 파라미터 설계)

  • 윤영민;김재환;최승복
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2003.11a
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    • pp.638-642
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    • 2003
  • This paper presents a parameter design of an Electrorheological(ER) panel for noise reduction using Taguchi method. Taguchi method is a robust design method that determines control parameters in the presence of noise effect. Host structure thickness, spacer thickness, base oil viscosity and the weight ratio of ER particles are chosen for the control factors. A test setup in an SAE J1400 facility is used to analyze the sound transmission loss. The sensitivity of each factor with signal-to-noise(S/N) ratio and analysis of variance are investigated. The analysis results show that the weight ratio of ER particle and base oil viscosity of the ER fluid mostly affects the noise reduction in the presence of electric field. Based on the Taguchi method, an optimal configuration was designed and comparison is made with experimental result fer the verification.

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Robust Design of an ER Damper using Taguchi Method (다구찌법을 이용한 ER 댐퍼의 강건 설계)

  • 윤영민;배광식;김재환;최승복
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2003.05a
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    • pp.157-162
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    • 2003
  • This Paper presents a robust design of an Electrorheological(ER) damper using Taguchi method. Taguchi method is a robust design method that determines control parameters in the presence of noise effect. Electrode length, electrode gap, base oil viscosity and the weight ratio of ER particles are chosen for the control parameters and the temperature is considered to be a noise factor. The sensitivity of each factor with signal-to-noise(S/N) ratio and analysis of variance are investigated. The analysis results show that the electrode length and base oil viscosity of the ER fluid mostly affect the damping force in the absence of electric field. On the other hand, when the voltage is applied to the ER damper, the electrode length and the weight ratio of ER fluid exhibit significant effect. Based on the Taguchi method, an optimal configuration was designed and the robustness of the designed ER damper was validated by comparing the analysis and experimental results.

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The Parameter Optimization Decision of Plastic Molding Using Taguchi Method (다구찌 방법을 이용한 난연ABS 사출공정의 최적조건 결정)

  • 조용욱;박명규
    • Journal of the Korea Safety Management & Science
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    • v.2 no.2
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    • pp.167-176
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    • 2000
  • A study to analyze and solve problems of plastic injection molding experiment has presented in this paper. We have taken Taguchi's parameter design approach, specifically orthogonal array, and determined the optimal levels of the selected variables through analysis of the experimental results using S/N ratio.

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A Study on Improving Lecture Satisfaction using Taguchi Method (다구찌 기법을 적용한 강의만족도 향상 사례 연구)

  • Ree, Sangbok
    • Journal of Korean Society for Quality Management
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    • v.42 no.1
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    • pp.63-70
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    • 2014
  • Purpose: This article introduces a case study of using Taguchi Method to improve lecture satisfaction. Developed by Taguchi Genichi, this method has its strength in finding the control factor that is robust against noise factor. Finding the condition for such control factor has an effect of reducing the dispersion of the Lecture satisfaction. Methods: There are various factors in university classrooms. The factors which influenced the Lecture Satisfaction are analyzed by control factors and noise factors, control factors which is controllable are lecture completeness and thoroughly test the degree of supervision and noise factors which is not controllable is degree of physical and psychological Lecturer tired, then the experiment is conducted as guided by Taguchi's experimental design, one semester are experimented by eight professor with 2 classes, after discussion of the results the optimal lecture condition is suggested. Results: To improve Lecture Satisfaction under noise factor of physical and psychological Lecturer tired, optimal condition are that lecture completeness have scenario note during lecture and thoroughly test the degree of supervision have two proctors during test. Conclusion: In this paper, we have succession case by applying Taguchi methods in Lecture Satisfaction. We can apply to improve service by applying the Taguchi methods. In the future we hope to have many succession cases.

A Study on Surface Roughness in Wire Electrical Discharge Machining of STD11 based on Taguchi method (다구찌법에 의한 STD11의 와이어방전가공에서 표면거칠기에 관한 연구)

  • Choi, Man Sung
    • Journal of the Semiconductor & Display Technology
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    • v.13 no.3
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    • pp.7-11
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    • 2014
  • The experimental analysis presented aims at the selection of the most optimal machining parameter combination for wire electrical discharge machining (WEDM) of STD11. Based on the Taguchi experimental design ($L_{27}$ orthogonal array) method, a series of experiments were performed by considering time-on, voltage, time-off, wire speed, and flow rate as input parameters. The surface roughness was considered responses. Based on the signal-to-noise (S/N) ratio, the influence of the input parameters on the responses was determined. The optimal machining parameters setting for the minimum surface roughness was found using Taguchi methodology. In order to investigate the effects of process parameters on the surface machined by WEDM, Several experiments are conducted to consider effects of time-on, voltage, time-off, wire speed and flow rate on the surface roughness. Analysis of variance (ANOVA) as well as regression analysis are performed on experimental data. The best results of surface roughness were obtained at higher voltage, lower wire speed, and lower time-on.

Optimized Design of a Press Cutter by a Taguchi's Experimental Method (다구찌 실험법에 의한 프레스 커터의 최적설계)

  • Han, Joo-Hyun;Kim, Chung-Kyun
    • Tribology and Lubricants
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    • v.21 no.4
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    • pp.185-192
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    • 2005
  • The press cutter is productive equipment that practically manufactures mechanical components and polymer-based materials such as fabrics, papers, films, leathers, and rubbers into the desired shapes using a press cutting tool. The plate cutting process is one of the primary energy absorbing mechanisms in a grounding or collision event between a press cutter and a material on a die. The cutting mechanism is complicated and involves plastic flows of a plate in the vicinity of the tip, friction between the wedge and the plate, deformation of the plate. In this paper, we studied the effect of friction between cutter and plastic sheet far producing precise and superior products. In this paper, the press cutter is analyzed numerically using MARC finite element program for a optimization design of a press cutter. The FEM computed results show that the maximum von Mises stress is concentrated on the tip of a press cutter, which may lead to the edge wear or impact wear of the sharp cutter. Based on the FEM result and Taguchi's experimental design method, the optimized design model 9 for a press cutter is recommended as a best one.