• Title/Summary/Keyword: TWB

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Mechanical Properties and Formability of TWB Boron Steel (TWB 보론강의 기계적 특성 및 성형성)

  • Nam, K.W.;Hwang, S.H.;Kim, D.Y.;Lee, M.Y.;Lee, S.M.
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.10
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    • pp.1221-1226
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    • 2012
  • The hot-stamping technique is a forming method used for manufacturing high-strength parts, in which a part is cooled rapidly after press forming above the austenite transformation temperature. Boron steel, which contains a very small amount of boron, is one of the materials used for hot stamping. The purpose of this study is to investigate the mechanical properties of boron steel according to the heat-treatment conditions and the formability by using an Erichsen cupping test. Die quenching from various temperatures was conducted for different elapsed heat-treatment times. Laser-welded boron steel after quenching at 1173 K-0 s has a tensile strength of 1203 MPa. This is 79% of the tensile strength of the base metal (1522 MPa). The formability of boron steel was not significantly different from that at the mold temperature. However, it decreased with increasing forming speed. These properties provide practical information for the use of boron steels for hot stamping.

Study on the Failure Criterion for Finite Element Analysis of Precise Shearing (정밀전단시의 유한요소 해석을 위한 파단기준 연구)

  • 강대철
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.5
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    • pp.80-86
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    • 2000
  • The Tailor Welded Blanks(TWB) are using various materials (different thickness, strength and different materials) can be welded together prior to the forming process. Therefore, TWB applications have become little by little important in automobile industries, because it has more light weight and process reduction. A burnish area is very important for TWB using laser welding. In this paper, evaluated failure criterion, effect of clearance and distance of between pad and punch by computer simulation. We used element separation method for fracture. And applied a plastic strain to failure criterion. According to the analysis results, we obtain failure criterion, when plastic strain is 2.0. The burnish area and clearance were inverse proportional.

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Lightweight Design for Automotive Door Using Optimizations and Design of Experiments (최적화기법 및 실험계획 법을 이용한 자동차 도어의 경량화 설계)

  • 송세일;배금종;이권희;박경진
    • Transactions of the Korean Society of Automotive Engineers
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    • v.10 no.1
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    • pp.125-132
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    • 2002
  • Recently, ULSAB(Ultra Light Steel Auto Body) concept is getting more attention due to various benefits in automotive body design. One of the ULSAB efforts is making a door with TWB(Tailor Welded Blanks). In TWB, two or more patches of steel panels are welded together before stamping process. In this research, domains and thicknesses of the patches in a front door structure are determined by a series of optimization schemes composed of topology, size and shape optimization and DOE(Design of Experiments) scheme. A door is designed to have better performances compared to exiting structure considering static stiffness and natural frequency. The final design is discussed and compared to the existing design.

A Study on the Design Method of Passenger Car Type Front Side Member Using Tailor Welded Blanks (Tailor Welded Blanks를 이용한 승용차용 Front Side Member 설계기법 연구)

  • 이승희
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.403-408
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    • 2000
  • The use of tailor welded blanks(TWB) in automotive applications is increasing due to the potential of weight and cost saving In this study, the front side member of passenger car is developed by typical analysis and crash simulations. According this results, energy absorption and barrier force is very important to control passenger safety and deformation shape. For that purpose, it is most effective to absorb energy more tailor welded blanks front side member than non-twb. The front side member with twb is simulated, in which reduced stamping parts, weight reduction and cost down.

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Structural Design of Door Assembly to Apply Tailor Welded Blanks Technique (합체박판 성형기법의 적용을 위한 자동차 도어의 구조 설계)

  • 황우석;이덕영;하명수
    • Transactions of the Korean Society of Automotive Engineers
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    • v.10 no.2
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    • pp.228-233
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    • 2002
  • TWB(Tailor Welded Blanks) is one of the recent techniques to reduce the weight and cost of the body members. To apply the TWB technique, we must decide the position of the welding line and the thickness of the welded blanks. Although many researchers have tried to check the formability of welded blanks, there are not so many researches from the structural point of view. In this paper, the TWB technique is applied to combine the door inner panel and the hinge face panel into one piece. The finite element structural analysis of the door assembly leads to the final design of the tailor welded door inner panel, which shows the mass reduction of 1.08kg without the sacrifice of the structural stiffness. The structural stiffness analysis includes the frame stiffness analysis, the belt line stiffness analysis, the door sagging analysis and the vibration analysis.

Effect of Hot-stamping Heat Treatment on the Microstructure of Al-Segregated Zone in TWB Laser Joints of Al-Si-coated Boron Steel and Zn-coated DP Steel (Al-Si 도금된 보론강과 Zn 도금된 DP강 TWB 레이저 용접부내의 Al-편석부 미세조직에 미치는 핫스탬핑 열처리의 영향)

  • Jung, Byung Hun;Kong, Jong Pan;Kang, Chung Yun
    • Korean Journal of Metals and Materials
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    • v.50 no.6
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    • pp.455-462
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    • 2012
  • Al-Si coated boron steel and Zn coated DP steel plates were laser-welded to manufacture a Tailor Welded Blank (TWB) for a car body frame. Hot-stamping heat treatment ($900^{\circ}C$, 5 min) was applied to the TWB weld, and the microstructural change and transformation mechanism were investigated in the Al-rich area near the bond line of the Al-Si coated steel side. There was Al-rich area with a single phase, $Fe_3(Al,Si)$, which was transformed to ${\alpha}-Fe$ (Ferrite) after the heat treatment. It could be explained that the $Fe_3(Al,Si)$ phase was transformed to ${\alpha}-Fe$ during heat treatment at $900^{\circ}C$ for 5 min and the resultant ${\alpha}-Fe$ phase was not transformed by rapid cooling. Before the heat treatment, the microstructures around the $Fe_3(Al,Si)$ phase consisted of martensite, bainite and ${\alpha}-Fe$ while they were transformed to martensite and ${\delta}-Fe$ after the heat treatment. Due to the heat treatment, Al was diffused to the $Fe_3(Al,Si)$ and this resulted in an increase of Al content to 0.7 wt% around the Al-rich area. If the weld was held at $900^{\circ}C$ for 5 min it was transformed to a mixture of austenite (${\gamma}$) and ${\delta}-Fe$, and only ${\gamma}$ was transformed to the martensite by water cooling while the ${\delta}-Fe$ was remained unchanged.

Compact tri-wideband bandpass filter with multiple transmission zeros

  • Xiong, Yang;Wang, LiTian;Gong, Li;He, KaiYong;Zhang, Man;Li, Hui;Zhao, XinJie
    • ETRI Journal
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    • v.41 no.1
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    • pp.117-123
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    • 2019
  • This paper presents a tri-wideband bandpass filter (TWB-BPF) with compact size, high band-to-band isolation, and multiple transmission zeros (TZs). The proposed TWB-BPF is based on a multiple-mode resonator (MMR), which is interpreted by the method of the even- and odd-mode analysis technique. The MMR can excite 11 resonant modes, where the first two modes comprise the first passband, the next four modes form the second passband, and the last five modes are used to generate the third passband. In addition, 10 TZs are yielded to obtain high band-to-band isolation and wide stopband suppression characteristics up to $14.95f_{c1}$ ($f_{c1}$ is the center frequency of the first passband). To verify the proposed filter, a TWB-BPF with 3-dB fractional bandwidths (FBWs) of 37.4%, 43.5%, and 40.4% is designed, fabricated, and measured.

Dosimetric Advantages of the Field-in-field Plan Compared with the Tangential Wedged Beams Plan for Whole-breast Irradiation (유방암 환자의 방사선치료에 있어서 순치료계획 세기변조방사선치료법과 쐐기접선조사기법의 선량측정 비교)

  • Kim, Suzy;Choi, Yunseok
    • Progress in Medical Physics
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    • v.25 no.4
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    • pp.199-204
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    • 2014
  • The purpose of this study is to evaluate the dosimetric outcome of the field-in-field (FIF) plans compared with tangential wedged beams (TWB) plans for whole breast irradiation of breast cancer patients. Twenty patients with right-sided breast cancer and 10 patients with left-sided breast cancer were retrospectively enrolled in this study. We generated a FIF plan and a TWB plan for each patient to compare dosimetric outcomes. The dose the homogeneity index (HI), the conformity index (CI) and the uniformity index (UI) were defined and used for comparison of the dosimetric outcome of the planning target volume (PTV). To compare the dosimetric outcome of the organs at risk, the mean dose ($D_{mean}$) and the percentage of volumes receiving more than 10, 20 and 30 Gy of the ipsilateral lung and heart were used. The FIF plans had significantly lower HI (p=0.002), higher UI (p=0.000) and CI (p=0.000) than those of the TWB plans, which means that the FIF plans were better than the TWB plans in the dosimetric comparisons of the PTV. The $V10_{lung}$ ($17.1{\pm}7.1$ vs. $18.6{\pm}6.6%$, p=0.020) and $V30_{lung}$ ($10.3{\pm}5.1%$ vs. $10.7{\pm}5.2%$, p=0.000) were lower with the FIF plans compared with those of the TWB plans, with statistical significance. For the left-sided breast cancer patients, $D_{mean}$ of the heart ($2.6{\pm}1.3$ vs. $3.2{\pm}1.4$ Gy, p=0.000), $V20_{heart}$ ($3.4{\pm}2.6$ vs. $3.6{\pm}2.8%$, p=0.005) and $V30_{heart}$ ($2.6{\pm}2.3%$ vs. $2.9{\pm}2.4%$, p=0.004) were significantly lower for the FIF plans in comparison with those of the TWB plans. The FIF plans increased the dose homogeneity, conformity and uniformity of the target volume for the whole-breast irradiation compared with the TWB plans. Moreover, FIF plans reduced the doses to the ipsilateral lung and heart.

Formability Evaluation of Tailor Welded Blanks of Boron Steel Sheets by Erichsen Cupping Test at Elevated Temperature (보론강 용접 맞춤 판재의 고온 에릭슨 커핑 평가)

  • Kim, Y.I.;Kim, J.H.;Kim, Y.;Lee, M.Y.;Moon, Y.H.;Kim, D.
    • Transactions of Materials Processing
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    • v.20 no.8
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    • pp.568-574
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    • 2011
  • The combination of tailor welded blank (TWB) and hot stamping often offers improved crash-worthiness and reduced mass of stamped parts in the automobile body. To investigate the formability of laser TWB and the reliability of weld line, the present study used 22MnB5 boron steel sheet of the same thickness and used the Erichsen cupping test at elevated temperatures. The effects of laser direction, die temperature, weld line positions and forming speed on formability(the limiting dome height) were studied and the results were compared with the formability of the base material.

Trickle Write-Back Scheme for Cache Management in Mobile Computing Environments (?이동 컴퓨팅 환경에서 캐쉬 관리를 위한 TWB 기법)

  • Kim, Moon-Jeong;Eom, Young-Ik
    • Journal of KIISE:Computer Systems and Theory
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    • v.27 no.1
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    • pp.89-100
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    • 2000
  • Recently, studies on the mobile computing environments that enable mobile hosts to move while retaining its network connection are in progress. In these mobile computing environments, one of the necessary components is the distributed file system supporting mobile hosts, and there are several issues for the design and implementation of the shared file system. Among these issues, there are problems caused by network traffic on limited bandwidth of wireless media. Also, there are consistency maintenance issues that are caused by update-conflicts on the shared files in the distributed file system. In this paper, we propose TWB(Trickle Write-Back) scheme that utilizes weak connectivity for cache management of mobile clients. This scheme focuses on saving bandwidth, reducing waste of disk space, and reducing risks caused by disconnection. For such goals, this scheme lets mobile clients write back intermediate states periodically or on demand while delaying unnecessary write-backs. Meanwhile, this scheme is based on the existing distributed file system architecture and provides transparency.

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