• Title/Summary/Keyword: TIG3

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Effects of Solution Treatment Temperatures on Microstructure and Mechanical Properties of TIG-MIG Hybrid Arc Additive Manufactured 5356 Aluminum Alloy

  • Zuo, Wei;Ma, Le;Lu, Yu;Li, Shu-yong;Ji, Zhiqiang;Ding, Min
    • Metals and materials international
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    • v.24 no.6
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    • pp.1346-1358
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    • 2018
  • A novel additive manufacturing method with TIG-MIG hybrid heat source was applied for fabricating 5356 aluminum alloy component. In this paper the microstructure evolution, mechanical properties and fracture morphologies of both as-deposited and heat-treated component were investigated, and how these were affected by different heat-treated temperature. The as-deposited microstructure showed dominant equiaxed grains with second phase, and the size of them is coarse in the bottom region, medium in the middle region and fine in the top region owing to different thermal cycling conditions. Compared with as-deposited microstructure, the size of grain becomes large and second phases gradually dissolve in the matrix as heat-treated temperature increase. Different microstructures determine the mechanical properties of component. Results show that average ultimate tensile strength enhances from 226 to 270 MPa and average microhardness increases from 64.2 to 75.3 HV0.1 but ductility decreases from 33 to 6.5% with heat-treated temperature increasing. For all components, the tensile properties are almost the same in the vertical direction (Z) and horizontal direction (Y) due to equiaxed grains, which exhibits isotropy, and the mechanisms of these are analyzed in detailed. In general, the results demonstrate that hybrid arc heat source has the potential to fabricate aluminum alloy component.

Design and Making of a Handmade Vehicle with a Formula in 2016 (2016 포뮬러 형태의 자작자동차 설계 및 제작)

  • Kim, Jin-Seok;Shin, Dae-Soo;Shin, Min-Soo;Kim, Seong Keol
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.26 no.1
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    • pp.82-88
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    • 2017
  • In 2016, a handmade vehicle called to the VF-3 was designed and manufactured as a formula typed car. Prior to manufacturing and assembly, the impact attenuator was analyzed through ANSYS LS-DYNA, and the results were applied to the VF-3. The dynamical performance of the VF-3, such as the acceleration and circling simulations, was also assessed through MSC-ADAMS. The results were applied and compared after the Korean Society of Automotive Engineers (KSAE) competition. There was only a 0.8 s difference in the acceleration test. In order that the frame was not twisted by thermal deformation, Argon-TIG welding was used and a zig was designed. Another zig was designed to have the exact position for the hardpoints in the suspension system. Most of the parts were made with aluminum 7050 for reduced weight. The VF-3 won the third prize in the 2016 KSAE Student Handmade Vehicle competition.

A Study on control mode of hybrid multi-function welder (하이브리드 다기능 용접기 제어 모드에 관한 연구)

  • Kim, Jin-Seok;Choi, Jae-Ho;Jeong, Yang-Kwon
    • The Journal of the Korea institute of electronic communication sciences
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    • v.8 no.3
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    • pp.439-445
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    • 2013
  • This study is on the system that can integrate generator and charger to use as a welder and generator for need. Specifically, it was hybrid generator consisted with select switch to use generator controller and multiple function welder, that function were auto-stopping generator when generator power finish to recharge in recharger battery and Co2 MMA TIG MIG MAG are devide depend on supplying gas. This control system of voltage, high-frequency, motor and gas valve was implemented in order to improve the performance and convenience of existing welders to choose only one or two at a time.

Experimental Studies on Joinability of SWS 490A High Tension Steel using Acoustic Emission Signals (음향방출 신호를 이용한 SWS 490A 고장력강의 접합성 평가에 대한 실험적 연구)

  • Rhee Zhang-Kyu;Woo Chang-Ki
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.3
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    • pp.87-95
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    • 2005
  • The object of this study is to investigate the effect of joinability by using acoustic emission(AE) signals and doing a pattern recognition for weld heat affected zone(HAZ) in tensile testing. This study was carried out an SWS 490A high tension steel for electric shielded metal arc welding(SMAW), $CO_2$ gas arc welding and TIG welding. And correspondingly, the root openings are 3, 4 and 2.8mm. The results of the tensile test of weld HAZ come out electric shield arc welding $>\;CO_2$ gas arc welding > TIG welding in case of single welding. It is believed that this is a phenomenon where difference of its root opening or base metal thickness. Also, the technique of AE is ideally suited to study variables which control time and stress dependent fracture or damage process in metallic materials.

Tigecycline Treatment for Infections Caused by Multidrug-Resistant Pathogens (다약제내성 균주 감염에 대한 Tigecycline의 치료)

  • Lee, Mi-Jung;Seo, A-Young;Bae, Sang-Soo;Jeong, Dong-Hyong;Yoon, Kyung-Hwa;Hwang, Byung-Sik;Kang, Sung-Hoon;Oh, Dae-Myung;Kwon, Ki-Tae;Lee, Shin-Won;Song, Do-Young
    • Journal of Yeungnam Medical Science
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    • v.28 no.2
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    • pp.133-144
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    • 2011
  • Background: Tigecycline (TIG), a new broad-spectrum glycylcycline with anti-multidrug-resistant-(MDR)-pathogen activity, was launched in March 2009 in South Korea, but there are insufficient clinical studies on its use in the country. As such, this study was performed to analyze cases of severe MDR-pathogen-caused infections treated with TIG. Methods: Patients treated with TIG within the period from May 2009 to June 2010 were enrolled in this study. Their clinical and microbiologic data were reviewed retrospectively. Results: Twenty-one patients were treated with TIG for complicated skin and soft-tissue infections (cSSTIs) (42.9%), complicated intra-abdominal infections (cIAIs) (38.1%), or pneumonia (19.1%) caused by MDR pathogens like carbapenem-resistant $Acinetobacter$ $baumannii$ (76.2%), methicillin-resistant $Staphylococcus$ $aureus$ (61.9%), extended-spectrum beta-lactamase-producing $Escherichia$ $coli$ and $Klebsiella$ $pneumoniae$ (38.1%), and penicillin-resistant $Enterococcus$ species (33.3%). Thirteen patients (61.9%) had successful clinical outcomes while five (23.8%) died within 30 days. The rate of clinical success was highest in cSSTI (77.8%), followed by cIAI (50%) and pneumonia (50%), and the mortality rate was highest in pneumonia (50%), followed by cIAI (25%) and cSSTI (11.1%), Conclusion: Tigecycline therapy can be an option for the treatment of severe MDR-pathogen-caused infections in South Korea, Due to its high risk of failure and mortality, however, prudence is required in its clinical use for the treatment of severe infections like nosocomial pneumonia.

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Experimental Studies on Joinability of SWS 490A High Tension Steel using Acoustic Emission Signals (음향방출 신호를 이용한 SWS 490A 고장력강의 접합성 평가에 대한 실험적 연구)

  • 이장규;우창기;윤종희;조진호;조대희;박성완;김봉각;구영덕
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.10a
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    • pp.40-48
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    • 2004
  • The object of this study is to investigate the effect of joinability by using acoustic emission (AE) signals and doing a pattern recognition for weld heat affected zone (HAZ) in tensile testing. This study was carried out an SWS 490A high tension steel for electric shielded metal arc welding (SMAW), $CO_2$ gas arc welding and TIG welding. And correspondingly, the root openings are 3, 4 and 2.8mm. The results of the tensile test of weld HAZ come out electric shield arc welding > $CO_2$ gas arc welding > TIG welding in case of single welding. It is believed that this is a phenomenon where difference of its root opening or base metal thickness. Also, the technique of AE is ideally suited to study variables which control time and stress dependent fracture or damage process in metallic materials.

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Helium Leak Test for the PLS Storage Ring Chamber (포항가속기 저장링챔버의 헬륨누설검사)

  • Choi, M.H.;Kim, H.J.;Choi, W.C.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.13 no.3
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    • pp.31-38
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    • 1993
  • The storage ring vacuum system for the Pohang Light Source (PLS) has been designed to maintain the vacuum pressure of $10^{-10}Torr$ which requires UHV welding to have helium leak rate less than $1{\times}10^{-10}Torr{\cdot}{\ell}/sec$. In order to develop new technique (PLS) welding technique), a prototype vacuum chamber has been welded by using Tungsten Inert Gas welding method and all the welded joints have been tested with a non-destructive method, so called helium leak detection, to investigate the vacuum tightness of the weld joints. The test was performed with a detection limit of $1{\times}10^{-10}Torr{\cdot}{\ell}/sec$ for helium and no detectable leaks were found for all the welded joints. Thus the performance of welding technique is proven to meet the criteria of helium leak rate required in the PLS Storage Ring. Both the principle and the procedure for the helium leak detection are also discussed.

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Investigation of Regraphitization during Cam Shaft Remelting (캠 샤프트 재용융 처리시 재흑연화 현상에 관한 연구)

  • Oh, Young-Kun;Kim, Gwang-Soo;Koh, Jin-Hyun
    • Korean Journal of Materials Research
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    • v.8 no.7
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    • pp.648-652
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    • 1998
  • TIG remelting was performed to harden the surface of automobile earn shaft. Multipass remelting was conducted in longitudinal direction under argon gas atmosphere. The microstructure of as-east earn shaft was gray iron which consisted of flake graphite and pearlitic matrix. The remelted area had microstructue of both fine pearlite and ledeburite structure that consisted of globular austenite and $Fe_3C$. Hardness for as-cast earn shaft had HRc 25~28, however it increased at remelted area to HRc 53~55. Black line was found at heat affected zone next to the fusion line, that is remelt area of previous pass, during multipass remelting. Black line was identified as graphite, which was transformed from $Fe_3C$. in the ledeburite structure. It is observed that all graphites were nucleated at $Fe_3C$. and matrix interface. High density energy laser remelting process was also applied to verify whether black line could be eliminated. However, black line was still existed as observed in TIG remelting process. Regraphitization was simulated on the ledeburitic structure specimen using Gleeble 1500 with conditions of 1100 and 100$0^{\circ}C$ for 0.5, I, 3, 5 and 1Osee. From the fact that graphite was formed even at the simulation condition of 100$0^{\circ}C$ for 0.5sec, it is seen that regraphitization is an inevitable phenomenon generated whatever processes used during multipass overlap remelting.

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UHV Welding for The PLS Vacuum Chambers (포항가속기 저장링 진공 Chamber 용접)

  • 최만호;정상수;김효윤;김명진;이해철;한영진;최우천
    • Journal of the Korean Vacuum Society
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    • v.2 no.3
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    • pp.275-281
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    • 1993
  • 본 논문은 포항가속기에서 건설 중인 진공 chamger의 용접에 관한 것이다. 저장링에 전자빔을 5시간 이상 저장하기 위하여 10-10torr 이하로 진공도를 유지하도록 설계되어 있기 때문에 초고진공에 적합한 TIG 용접(tungsten inert gas welding)을 하였다. 진공 chamber는 Al 5083-H321이며 flange의 재질은 Al 2219-T852이다. Sector chamber I, II의 총 용접 길이는 각각 27m, 37m이며 진공에 유해한 균열과 virtual leak가 생기지 않도록 하는 용접조건 등을 선정하였다.

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알루미늄 합금 진공챔버의 초고진공 기밀 기술

  • 최만호;박종도
    • Journal of the Korean Vacuum Society
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    • v.4 no.3
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    • pp.231-237
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    • 1995
  • 알루미늄 합금 진공챔버를 제작할 때 따르는 기밀 기술을 용접과 플랜지 이음 측면에서 해설하였다. 알루미늄 합금 재료 특성의 유리한 점 때문에 진공챔버로서의 그 사용이 증가하고 있으나, 챔버나 부품들을 제작할 때에 용접과 플랜지 이음에 상대적인 어려움이 있다. 진공 용접은 주로 TIG용접이며, 용접시에 가상누설을 최소화 하고 균열 방지를 위한 용접설계와 시공조건을 고려하는 것이 중요하다. 플랜지 이음에서는 알루미늄 콘플랫형과 금속오링을 사용하는 플랜지에 대하여 소개하였다. 이러한 기술은 앞으로 핵융합장치, 플라즈마 실험장치, 반도체 제조장비, 일반 초고진공장치에 응용될 것이다.

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