• Title/Summary/Keyword: TIG Welding

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Electrochemical Evaluation of Corrosion Property of Welding Zone of 304 Stainless Steel (304 스테인리스강의 용접부위의 부식특성에 관한 전기화학적 평가)

  • Moon, Kyung-Man;Kim, Yun-Hae;Kim, Jong-Do;Lee, Myung-Hoon;Kim, Jin-Gyeong
    • Journal of Ocean Engineering and Technology
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    • v.23 no.4
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    • pp.58-63
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    • 2009
  • Two kinds of welding methods are used for austenitic 304 stainless steel: laser welding and TIG welding. The difference in the corrosion characteristics of the welded zone between these two welding methods was investigated using electrochemical methods, such as corrosion potential measurements, polarization curves, cyclic voltammograms, etc. The Vickers hardnesses of all the welded zones (WM: Weld Metal, HAZ: Heat Affected Zone, BM: Base Metal) showed relatively higher values in the case of laser welding than for TIG welding. Furthermore, the corrosion current densities of all the welding zones showed lower values compared to TIG welding. In particular, the corrosion current density of the HAZ with TIG welding had the highest value of all the welding zones, which suggests that chromium depletion due to the formation of chromium carbide appears in the HAZ, which is in the range of the sensitization temperature. Thus, it can easily be corroded with a more active anode. Consequently, we found that the corrosion resistance of all of the welding zones for austenitic 304 stainless steel could apparently be improved by using Laser welding.

A study of model for nitrogen permeation in TIG welding of super duplex stainless steel (슈퍼듀플렉스 스테인리스강의 TIG 용접에서 질소 침투 모델에 관한 연구)

  • Lee, Jae-Hyoung;Jung, Byong-Ho;Cho, Sang-Myung;Jun, Jae-Ho
    • Journal of Welding and Joining
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    • v.33 no.3
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    • pp.68-74
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    • 2015
  • Superduplex stainless steels are important materials to the oil and gas industry, especially for off-shore production. TIG welding of super duplex stainless steels to obtain the optimal phase balance between austenite and ferrite is mainly achieved by controlling the cooling rate and the weld chemistry. The latter depends on the filler wire chosen and the shielding gas used. If TIG welding of superduplex stainless steels is performed with argon shielding gas only, then nitrogen gets lost from the weld pool, which can result in a ferrite-rich weld metal, with an inferior corrosion resistance than parent metal. In the present study, nitrogen permeation model from the shield gas which gets into the weld metal in DCEN-TIG welding has suggested. This plasma stream model shows characteristics of permeation of nitrogen ions into the molten metal due to the strong physical effect of plasma stream which formed by the arc pressure rather than the permeation of nitrogen ions caused by electric effect.

Effect of Heat Flux on the Melting Efficiency and Penetration Shape in TIG Welding (TIG 용접에서 열유속이 용융효율과 용입형상에 미치는 영향)

  • Oh, Dong-Soo;Cho, Sang-Myung
    • Journal of Welding and Joining
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    • v.27 no.2
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    • pp.44-50
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    • 2009
  • The characteristics of arc pressure, current density and heat flux distribution are important factors in understanding physical arc phenomena, which will have a marked effect on the penetration, size and shape of a weld in TIG welding. The purpose of this study is to find out the effect of the heat flux on the melting efficiency and penetration shape in TIG welding using the results of the previous investigators. The conclusions obtained permit to draw a proper method which derived the heat flux distributions by arc pressure distribution measurements, but previous researchers calculated heat flux and current distribution with the heat intensity measurements by the calorimetry. Heat flux of Ar gas arc was concentrated at the central part and distributed low from the arc axis to the radial direction, that of He mixing arc was lower than that of Ar gas, and it was wide distributed to radial direction. That showed a similar characteristic with the Nestor's by calorimetry calculated values. Throughout heat flux drawn in this study was discussed melting efficiency and penetration shape on Ar gas and He mixing gas arc.

Temperature Behavior in Dissimilar Butt Joint During TIG Assisted Friction Stir Welding (TIG-FSW 하이브리드 용접을 이용한 이종재 맞대기 용접부의 온도 분포 특성)

  • Bang, Hee-Seon;Bijoy, M.S.
    • Journal of Welding and Joining
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    • v.29 no.5
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    • pp.63-71
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    • 2011
  • Three-dimensional finite element analysis is performed to study the temperature distribution phenomenon of TIG assisted friction stir welding (TAFSW) between dissimilar plates (Al 6061-T6 and stainless steel 304). TAFSW is a solid-state welding process that integrates TIG (Tungsten Inert Gas) into a friction stir welding (FSW), to preheat the harder material ahead of FSW tool during welding. In order to facilitate the industrial application of welding, 3D numerical modeling of heat transfer has been carried out applying Finite Element Method (FEM). The temperature distribution due to heat generation during TAFSW on dissimilar materials joint is analysed using in-house solver. Moving heat source along with frictional heat between the work specimens and tool surface is considered to calculate the heat input. The analytical model used predicts successfully the maximum welding temperatures that occur on the dissimilar materials during TAFSW. Comparison with the infra red camera and thermocouple measurement results shows that the results from the current numerical simulation have good agreement with the measured data.