• Title/Summary/Keyword: TBM tunnel

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A study on the damage of cutter bit due to the rotation speed of shield TBM cutter head in mixed ground (복합지반에서의 쉴드 TBM 커터헤드의 회전속도에 따른 커터비트 손상에 관한 실험적 연구)

  • Kang, Eun-Mo;Kim, Yong-Min;Hwang, In-Jun;Kim, Sang-Hwan
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.17 no.3
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    • pp.403-413
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    • 2015
  • This paper presents the cutter bit damage due to the rotation speed of shield TBM cutter head in the mixed ground. The efficient of cutter bits and disk cutter are very important for tunnelling in mixed ground. In particular, this research is focused on the performance of cutter bits during excavation in mixed ground which is consist of the weathered soil and rock formation. In order to carry out this research, the experimental works are prepared performed by using the scaled shield TBM cutter bits evaluation machine developed. The mixed ground is prepared considering with a scale effect of tunnel size. Three different rotation speeds of shield TBM cutter head (i.e. 2, 3, 4 rpm) are applied in the experimental work. The drag forces acting on the cutter bits are measured at each cutter bit during rotation of cutter head. It is also analysed the variation of drag forces due to the rotation speed of shield TBM cutter head. The results of this research are clearly shown that the drag forces acting on the cutter bits are jumped up at the boundary between weathered soil and rock. It is also indicated that the jamping drag forces are increased with increasing the rotation speed of the cutter head. It is found from the research that the higher rotation speed of shield TBM cutter head will be high risk in the mixed ground. It is, therefore, suggested that the use of lower rotation speed of shield TBM cutter head is recommended for reducing the cutter bit damage in practice.

A study on the face pressure control and slurry leakage possibility using shield TBM model test (축소 모형실험을 통한 토피조건별 이수압식 쉴드 TBM의 챔버압 및 이수분출 가능성 평가)

  • Koh, Sungyil;Shin, Hyunkang;La, You-Sung;Jung, Hyuksang
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.22 no.3
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    • pp.277-291
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    • 2020
  • Shield TBM is a tunnelling method that has a wider range of applications in the poor ground condition compared to conventional tunnels (Drill and Blast). Currently, a 13.3 m large-diameter slurry shield TBM is preparing for construction to pass under the Han River. Shield TBM is divided into slurry and EPB shield TBM, and management items during construction are different depending on each characteristic. In this paper, the equipment type, origin, application case and trouble case were analyzed for slurry shield TBM, which is mainly constructed in soft ground. In addition, 2D and 3D model tests were conducted on the condition of soil depth for the possibility of slurry leakage into front of the equipment, with appropriate chamber pressure. Based on this paper, it proposed to provide basic and reference data for proper excavation surface pressure and chamber pressure during construction of slurry shield TBM under soft ground conditions, and proposed measures to minimize stability and environmental decline due to slurry ejection.

Development of penetration rate prediction model using shield TBM excavation data (쉴드 TBM 현장 굴진데이터를 이용한 굴착속도 예측모델 개발)

  • La, You-Sung;Kim, Myung-In;Kim, Bumjoo
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.21 no.4
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    • pp.519-534
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    • 2019
  • Mechanized tunneling methods, including shield TBM, have been increasingly used for tunnel construction because of their relatively low vibration and noise levels as well as low risk of rock-falling accidents. In the excavation using the shield TBM, it is important to design penetration rate appropriately. In present study, both subsurface investigation data and shield TBM excavation data, produced for and during ${\bigcirc}{\bigcirc}{\sim}{\bigcirc}{\bigcirc}$ high-speed railway construction, were analyzed and used to compare with shield TBM penetration rates calculated using existing penetrating rate prediction models proposed by several foreign researchers. The correlation between thrust force per disk cutter and uniaxial compressive strength was also examined and, based on the correlation analysis, a simple prediction model for penetration rate was derived. The prediction results using the existing prediction models showed approximately error rates of 50~500%, whereas the results from the simple model proposed from this study showed an error rate of 15% in average. It may be said, therefore, that the proposed model has higher applicability for shield TBM construction in similar ground conditions.

Thermal Treatment Effects of Staggered Tunnel Barrier(Si3N4/Ta2O5) for Non Volatile Memory Applications

  • Lee, Dong-Hyeon;Jo, Won-Ju
    • Proceedings of the Korean Vacuum Society Conference
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    • 2012.02a
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    • pp.159-160
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    • 2012
  • 지난 30년 동안 플래시 메모리의 주류 역할을 하였던 부유 게이트 플래시 메모리는 40 nm 기술 노드 이하에서 셀간 간섭, 터널 산화막의 누설전류 등에 의한 오동작으로 기술적 한계를 맞게 되었다. 또한 기존의 비휘발성 메모리는 동작 시 높은 전압을 요구하므로 전력소비 측면에서도 취약한 단점이 있다. 그러나 이러한 문제점들을 기존의 Si기반의 소자기술이 아닌 새로운 재료나 공정을 통해서 해결하려는 연구가 최근 활발하게 진행되고 있다. 특히, 플래시 메모리의 중요한 구성요소의 하나인 터널 산화막은 메모리 소자의 크기가 줄어듦에 따라서 SiO2단층 구조로서는 7 nm 이하에서 stress induced leakage current (SILC), 직접 터널링 전류의 증가와 같은 많은 문제점들이 발생한다. 한편, 기존의 부유 게이트 타입의 메모리를 대신할 것으로 기대되는 전하 포획형 메모리는 쓰기/지우기 속도를 향상시킬 수 있으며 소자의 축소화에도 셀간 간섭이 일어나지 않으므로 부유 게이트 플래시 메모리를 대체할 수 있는 기술로 주목받고 있다. 특히, TBM (tunnel barrier engineered memory) 소자는 유전율이 큰 절연막을 적층하여 전계에 대한 터널 산화막의 민감도를 증가시키고, 적층된 물리적 두께의 증가에 의해 메모리의 데이터 유지 특성을 크게 개선시킬 수 있는 기술로 관심이 증가하고 있다. 본 연구에서는 Si3N4/Ta2O5를 적층시킨 staggered구조의 tunnel barrier를 제안하였고, Si기판 위에 tunnel layer로 Si3N4를 Low Pressure Chemical Vapor Deposition (LPCVD) 방법과 Ta2O5를 RF Sputtering 방법으로 각각 3/3 nm 증착한 후 e-beam evaporation을 이용하여 게이트 전극으로 Al을 150 nm 증착하여 MIS- capacitor구조의 메모리 소자를 제작하여 동작 특성을 평가하였다. 또한, Si3N4/Ta2O5 staggered tunnel barrier 형성 후의 후속 열처리에 따른 전기적 특성의 개선효과를 확인하였다.

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Review of fire resistance evaluation and fire resistance method of concrete segment lining for fire in tunnel (터널 내 화재발생에 대한 콘크리트 세그먼트 라이닝의 내화성 평가 및 내화방법에 대한 고찰)

  • Moorak Son;Juhyun Cheon;Youngkeun Cho;Bumjoo Kim
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.25 no.2
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    • pp.121-139
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    • 2023
  • Various tunnels such as road, subway, and railway are under construction and operation. Various types of linings are used for structural stability of tunnel structures, and concrete segment linings are mainly installed in TBM tunnel construction. In this paper, when a fire occurs in a tunnel, the impact on the concrete segment lining, which is the structure in the tunnel, and related standards, fire resistance evaluation and fire resistance method are investigated through literature review and related contents are presented. Through this, it is intended to provide an information for practitioners to secure the safety of concrete segment linings against tunnel fires.

Analysis of Monthly Excavation Length Depending on Ground Condition and TBM Diameter (터널 보링 머신 공법 구경별 지질조건에 따른 월굴진장 분석)

  • Choi, Jae Jin;Park, Hong Tae
    • Journal of the Society of Disaster Information
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    • v.10 no.1
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    • pp.141-150
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    • 2014
  • This study analyzed monthly excavation length and amount of time occupied by the work item based on drilling reports to record the entire work process of TBM tunnel site. TBM equipment( ${\varnothing}2.6m$, ${\varnothing}3.0m$, ${\varnothing}3.5m$, ${\varnothing}3.8m$) was developed by WIRTH company in Germany. In addition, This study analyzed rising expected monthly excavation length based on the lowest loss rate of operating shifts among the field of nine. Analysis results are confident to be a useful tool when Planning and Managing TBM method construction to the primary planning steps in the field similar to geological conditions and analyzed geological conditions.

Analysis of Excavation Speed and Direct Construction Cost Based on the Operating Productivities of TBM Method Site - Diameter 5.0m Target (수로터널공사의 효율성 분석을 통한 굴진속도 및 직접공사비 분석 - 구경 5.0m 중심으로)

  • Park, Hong Tae;Lee, Yang Kyu
    • Journal of the Society of Disaster Information
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    • v.8 no.4
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    • pp.328-335
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    • 2012
  • The resource-based estimating based on standard unit price of construction work was estimated by multiplying the price per standard unit of work on the amount of labor, material, equipment use time. However, limitation of the resource-based estimating way does not adequately reflect the actual transactions prices. On the subject of water tunnel excavation as a new attempt to overcome these limitations, this study analyzed productivity by work type into cutter inspection/ exchange, TBM maintenance, TBM inspection/refueling, subsequent installations, tramcar, operating change, a cave-underground reinforcement / rock reinforcement, safety / meetings and analyzed actual cost estimating and the net advance rate based on this analysis result. Actual cost estimating calculation approach presented in this study can be utilized as a useful tool to predict the actual cost estimating in the TBM water tunnels field.

Investigation of Prior Technology and Development Case for Consecutive Excavation Technique of Shield TBM (연속굴착 쉴드 TBM 기술 관련 해외기술 및 개발사례 조사)

  • Mun-Gyu Kim;Jung-Woo Cho;Hyeong-seog Cha
    • Tunnel and Underground Space
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    • v.33 no.5
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    • pp.299-311
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    • 2023
  • Continuous excavation technologies are developed to improve the excavation rate of shield TBM. Continuous excavation is a technology that provides thrust to segments, excluding being installed one, to reduce tunneling downtime. This paper investigated the prior technology related to continuous excavation segments. The main technology was classified into helical segment, honeycomb segment, and conventional segment methods. The helical segment method has not been applied in actual construction yet, and the honeycomb segment method has not succeeded in commercialization. The continuous excavation method using conventional segments has been successfully demonstrated. The thrust force and operation method of the thrust jacks for the semi-continuous technology were analyzed. Continuous excavation TBM research is also progressing in Korea, and through the analysis of successful cases, the need to develop independent continuous excavation methods has been identified.

DEM numerical study for the effect of scraper direction on shield TBM excavation in soil (개별요소법을 이용한 스크래퍼 비트방향이 토사지반에서의 쉴드 TBM 굴진에 끼치는 영향 연구)

  • Lee, Gi-Jun;Kim, Huntae;Kwon, Tae-Hyuk;Cho, Gye-Chun;Kang, Shin-Hyun
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.21 no.5
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    • pp.689-698
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    • 2019
  • In tunnel excavation by TBMs, a cutterhead, which practically excavates the ground, is an important part directly affecting net penetration rate. Most of the researches on the cutterhead design that have been carried out until now are on the cutter arrangement. It is difficult to find a study for the effect of the scraper installation direction on TBM excavation although same cutterheads except for direction of the scraper are used in Korea. Therefore, this paper shows how the direction of scraper installation affects shield-TBM excavation. Discrete element method was used to identify the effect of scraper installation direction on shield-TBM excavation. When the scraper installation direction was outward, the amount of particles per unit time flowed into the cutter head opening was smaller than when the scraper installation direction was inward, and more loads were applied to the cutterhead.

A Study on the Prediction of Rock Classification Using Shield TBM Data and Machine Learning Classification Algorithms (쉴드 TBM 데이터와 머신러닝 분류 알고리즘을 이용한 암반 분류 예측에 관한 연구)

  • Kang, Tae-Ho;Choi, Soon-Wook;Lee, Chulho;Chang, Soo-Ho
    • Tunnel and Underground Space
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    • v.31 no.6
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    • pp.494-507
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    • 2021
  • With the increasing use of TBM, research has recently been conducted in Korea to analyze TBM data with machine learning techniques to predict the ground in front of TBM, predict the exchange cycle of disk cutters, and predict the advance rate of TBM. In this study, classification prediction of rock characteristics of slurry shield TBM sites was made by combining traditional rock classification techniques and machine learning techniques widely used in various fields with machine data during TBM excavation. The items of rock characteristic classification criteria were set as RQD, uniaxial compression strength, and elastic wave speed, and the rock conditions for each item were classified into three classes: class 0 (good), 1 (normal), and 2 (poor), and machine learning was performed on six class algorithms. As a result, the ensemble model showed good performance, and the LigthtGBM model, which showed excellent results in learning speed as well as learning performance, was found to be optimal in the target site ground. Using the classification model for the three rock characteristics set in this study, it is believed that it will be possible to provide rock conditions for sections where ground information is not provided, which will help during excavation work.